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Home >> Mercedes Benz >> 2005 >> CLK55 2D Convertible >> Repair and Diagnosis >> Collision >> General Collision Information >> Side Wall -- Testing & Repair -- 209 Chassis - 1 Of 3 >> Testing & Repair >> Replace outer B-pillar with side longitudinal member - AR63.20-P-1370Q >> Install outer B-pillar with side longitudinal member - AR63.20-P-1370-05Q

Install outer B-pillar with side longitudinal member - AR63.20-P-1370-05Q

Fig 1: Identifying Check And Welding Device (203 589 00 23 00)
G04959115Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Check And Welding Device (209 589 00 23 00)
G04959116Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Side Portal Frame (210 589 17 23 00)
G04959117Courtesy of MERCEDES-BENZ USA
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1003-01A Electrode miller
WH58.30-Z-1003-02A Clamping pliers
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1021-04A Cutting disk, dia. 65 mm, 80 m/s (max. 23, 500 RPM)
WH58.30-Z-1024-04A Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 RPM)
WORKSHOP EQUIPMENT

WE58.40-Z-1001-02A Inert gas welder
WE58.40-Z-1002-02A Spot welder
WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1002-03A Straight grinder (electric/pneumatic)
WE58.40-Z-1003-03A Angle grinder (electric/pneumatic)
WE58.40-Z-1005-03A Wet/dry vacuum cleaner
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1041-01A Seam sealant, sprayable 310 ml A 002 989 84 20
BR00.45-Z-1003-01A Sealant A 001 989 63 20
BR00.45-Z-1003-05A Preservation agent A 000 986 72 70 05
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
  1. Install outer B-pillar with side portal frame, check and welding gage and clamping pliers, adapt and set.

    IMPORTANT Use spacer.

    IMPORTANT Distance between the B-pillar support and reinforcement tube for the outer B-pillar at least 2 mm (arrow).

  2. Detach side portal frame with check and welding gages.
    Fig 4: Locating B-Pillar Support And Reinforcement Tube
    G04958916Courtesy of MERCEDES-BENZ USA
  3. Install and fix rear fender.
  4. Install welding-on plate with paneling of longitudinal member, adapt and set.
  5. Drill rivet holes to dia. 6.5 mm (areas K and L).
  6. Remove rear fender.
  7. Remove welding-on plate and outer B-pillar and deburr rivet holes on both sides.
    Fig 5: Identifying Rivet Holes Area
    G04959119Courtesy of MERCEDES-BENZ USA
    Fig 6: Identifying Outer And Inner B-Pillar Welding Area
    G04959120Courtesy of MERCEDES-BENZ USA
  8. Install outer B-pillar with side portal frame, check and welding gage and clamping pliers and fix.
  9. Weld in outer and inner B-pillar with SHIELDED GAS SEAM WELD (area A).
  10. Weld in o B-pillar with SHIELDED GAS STITCH WELD (area H).
  11. Detach side portal frame with check and welding gages.
  12. Weld in outer and inner B-pillar with POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas B, C, D, E, F and G).
  13. Face grind inert gas weld (area H).
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