Install rear wheel well complete and weld in - AR63.10-P-0661-03QA
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 209.4 | |||
|---|---|---|---|---|---|
| BE60.00-P-1002-01G | Gap dimension | Front door to A-pillar | Dimension "D" | mm | 1 |
| Front door to fender | Dimension "E" | mm | 3.5 (-0.5/+1) | ||
| Front door to rear fender | Dimension "F" | mm | 3.5 (-0.5/+1) | ||
| Fig., see | AR60.00-P-0700-01QA | ||||
| BE60.00-P-1003-01G | Gap dimension | Trunk lid to top of rear fender | Dimension "G" | mm | 3.5 (± 1) |
| Trunk lid to taillamp | Dimension "H" | mm | 3.5 (± 0.5/+1) | ||
| Trunk lid to bumper | Dimension "I" | mm | 6.5 (+1) | ||
| Rear fender to taillamp | Dimension "J" | mm | 3 (±1) | ||
| Trunk lid cover to taillamp | Dimension "K" | mm | 2.5 (± 0.5) | ||
| Fig., see | AR60.00-P-0700-01QA | ||||
| BE60.00-P-1004-01G | Gap dimension | Fuel filler flap | Dimension "L" | mm | 3.2 (+0.5) |
| Fig., see | AR60.00-P-0700-01QA | ||||
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation |
|---|---|
| WH58.30-Z-1003-01A | Electrode miller |
| WH58.30-Z-1003-02A | Clamping pliers |
| WH58.30-Z-1038-02A | Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver Firma Hausmann GmbH D-34346 Hann. Munden, Germany |
| WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm |
| WH58.30-Z-1003-29A | Hand riveter |
WORKSHOP EQUIPMENT
| WE58.40-Z-1029-01A | Celette straightening bracket set 7203.300 (model 203) |
| WE58.40-Z-1030-01A | Car bench straightening bracket set 82434, (model 203) |
| WE58.40-Z-1031-01A | Celette straightening bracket set 7203.309 (model 203), as supplement to 7203.300 |
| WE58.40-Z-1042-01A | Celette straightening bracket set 7209.309 (model A 209), as supplement to 7203.300 (model 203), as well as 7203.310 (model C209) |
| WE58.40-Z-1001-01E | Celette straightening bench |
| WE58.40-Z-1003-01E | Car-Bench straightening bench |
| WE58.40-Z-1006-01E | Celette Multi-Z straightening set system |
| WE58.40-Z-1007-01E | Celette module crossmember set 955.940 |
| WE58.40-Z-1008-01E | Celette additional member 955.908 |
| WE58.40-Z-1010-01E | Car-Bench universal cross member set A 296 |
| WE58.40-Z-1001-02A | Inert gas welder |
| WE58.40-Z-1002-02A | Spot welder |
| WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
| WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
| WE58.40-Z-1003-14A | Blind rivet tool |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | Sealant | A 001 989 63 20 |
| BR00.45-Z-1003-05A | Preservation agent | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1001-13A | Rivet | A 003 990 35 97 |
- Fit complete wheel well with rear fender and welding device and fasten.
- Install taillamp, trunk lid and striker eye.
- Check and adjust gaps:
Rear fender to taillamp
Trunk lid to top of rear fender
Trunk lid cover to taillamp
Trunk lid to taillamp
Front door to rear fender
Use feeler gage.
- Remove trunk lid and rear fender.
- Drill dia. 6.5 mm rivet holes (areas J and K).
- Completely remove wheel well and deburr rivet holes on both sides.
- Apply MB body sealant to foam parts (areas I and J).
- Install wheel well complete and fasten with clamping pliers and screw-on clamping gripper.
- Rivet wheel well complete with Polygrip flat head rivets, dia. 6.4 x 14 mm (areas J and K).
- Weld in wheel well complete with RP
(areas C and H).
- Weld in wheel well complete with RP
- Weld in wheel well complete with SG
(area L).
- Clean weld spots with a wire brush.