Remove/install front bumper - AR88.20-P-2000Q
MODEL 209 except CODE (P98) Black Series
Shown on model 209 as of 17.05.05
Shown on model 209 as of 17.05.05
Shown on model 209 as of 17.05.05
MODIFICATION NOTES
| 3.3.04 | "Disconnect/connect battery ground line" removed for model 209 | ||
| 26.7.05 | "Disconnect/connect battery ground line" removed for model 203 |
| Remove/install | |||
|---|---|---|---|
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| 1 | Lift/jack up vehicle | AR00.60-P-1000P | |
| 2 | Remove front inner fender in front fender | AR88.10-P-1300P | |
| 3 | Remove bolt (1) | ||
| 4 | Pivot retaining rail (2) toward inside. | ||
| 5 | Pull retaining rail (2) toward rear and remove. | ||
| 6 | Remove outside temperature display temperature sensor (B14) | Model 203 | AR54.30-P-6341P |
| Model 209 | AR54.30-P-6341Q | ||
| 7 | Release and disconnect electrical connector from left front fog lamp (E5/1) and right front fog lamp (E5/2) | ||
| 8 | Disconnect front bumper PTS connector (X26/27) | Vehicles with code 220 Parktronic system (PTS) | |
| 9 | Remove bolts (4 and 5) | Model 209 | |
| 10 | Remove lower section of radiator grille | Model 203.076/276 | AP88.40-P-4001AC |
| 11 | Unclip air grille (10) | Model 203.076/276 Model 209 up to 16.05.05 |
|
| 12 | Remove bolts (3 and 6) | *BA88.20-P-1006-01A | |
| 13 | Slightly pull front fender toward outside in area of headlamp | ||
| 14 | Remove front bumper (8) | ||
| 15 | Install in the reverse order | ||
| 16 | Check gap on front bumper (8), if necessary correct with thumb wheel (7). | ||
| Model 203076/276 | AR60.00-P-0700-01AC *BE60.00-P-1001-01E |
||
| Model 209.3 | AR60.00-P-0700-01Q | ||
| Model 209.4 | AR60.00-P-0700-01QA *BE60.00-P-1001-01G |
||
| Fig 4 | |||
| 17 | Adjust front fog lamp | ||
| Set or inspect front fog lamps | AP82.10-P-8260-04A |
TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS
| Number | Designation | Model 203.076 | Model 203.276 | |||
|---|---|---|---|---|---|---|
| BE60.00-P-1001-01E | Gap dimension | Engine hood to fender | Dimension "A" | mm | 3.5 (± 1) | 3.5 (± 1) |
| Engine hood to headlamp | Dimension "R" | mm | 4 (-0.5/+1.5) | 4 (-0.5/+1.5) | ||
| Engine hood to bumper | Dimension "D" | mm | 4 (± 0.5) | 4 (± 0.5) | ||
| See picture in | - | - | ||||
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 209.3 | Model 209.4 | |||
|---|---|---|---|---|---|---|
| BE60.00-P-1001-01G | Gap dimension | Engine hood to fender | Dimension "A" | mm | 3.5 (± 0.5) | 3 (± 1) |
| Engine hood to headlamp | Dimension "B" | mm | 3.5 (± 0.5) | 4 (± 0.5) | ||
| Engine hood to bumper | Dimension "C" | mm | 4 (± 0.5) | 5 (± 0.5) | ||
| See picture in | AR60.00-P-0700-01Q | AR60.00-P-0700-01QA | ||||
BUMPER
| Number | Designation | Model 203 | Model 209 | |
|---|---|---|---|---|
| BA88.20-P-1004-01A | Bolt, front bumper to inner side fender | Nm | 4 | 4 |
| BA88.20-P-1006-01A | Bolt, front bumper to crossmember | Nm | 4 | 4 |