Seat belt has difficulty rolling up - AF91.40-P-2008A

MODELS 209

OPERATION NO. OF OPERATION TEXTS OR STANDARD TEXTS AND FLAT RATES

Category	Op. no.	Operation text
P	024692	Mount reinforcement for seat belt guide, location:.....
P	024693	Mount reinforcements (both) for seat belt guides

Damage code	Cause	Remedy
91 N52 (right) 91 A52 (left)	The seat belt guide (2) has popped out of the inertia reel.	1 Carefully pull seat belt extender out at the rosette (3) and unclip the cover frame (4) (picture 1).
	Components with reinforced seat belt guides have been introduced into the series production as of 09/2004. The following components have reinforced seat belt guides: A 209 860 19 85 A 209 860 20 85 A 209 860 24 85 As of production date 16.08.2004. See the seat belt tongue for the production date stamp.	2 Check whether the seat belt guide has popped out by completely pulling the seat belt out and using a flashlight (arrow in picture 1).
		3 Expose inertia reel. The inertia reel does not have to be completely removed.	AR91.40-P-0630Q
		4 Clip seat belt guide (2) back in (picture 2).
		5 Bend cable tie (1) and insert it to mount the seat belt guide (picture 2). By using a wedged tool (5) and bending the cable tie before inserting it, no further trim parts will have to be removed. (picture 2) Mount the seat belt guide (2) with the cable tie (1) so that the buckle of the cable tie is facing away from the seat belt and not towards it (picture 3). The cable tie (1) must not be able to move into a position where it will touch seat belt (picture 3).
		6 Install in the reverse order.

Picture 1

Fig 1: Identifying Rosette And Cover Frame

Picture 2

Fig 2: Identifying Cable Tie, Seat Belt Guide And Wedge Tool

Picture 3

Fig 3: Identifying Cable Tie And Seat Belt Guide

PARTS ORDERING NOTES

Part no.	Designation	Quantity
001 997 83 90	Cable tie	1