Inspect cooling system for leaks - AR20.00-P-1010TMG

ENGINE 156.982 in MODELS 209.377 /477 

ENGINE 156.983 in MODELS 211.077 /277, 219.377 

Shown on model 211 

Fig 1: Identifying Coolant Expansion Reservoir, Tester Cap And Pressure Pump (Shown On Model 211)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

	Removing
	Risk of injury  to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning  from swallowing coolant.	Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses.	AS20.00-Z-0001-01A
	Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, tailgates or sliding roof.	Keep body parts and limbs well clear of moving parts.	AS00.00-Z-0011-01A
1	Open engine hood	Model 209	AR88.40-P-1000Q
		Model 211	AR88.40-P-1000T
		Model 219	AR88.40-P-1000TX
2	Open the cap of the coolant expansion reservoir (1)	Turn the cap slowly and release the excess pressure, then unscrew the cap.
3	Check coolant level and antifreeze content coolant.	If the antifreeze share of the coolant is too small, either antifreeze must be added or the coolant must be replaced: ↓
		Drain, fill system with coolant.	AR20.00-P-1142TMG
	Notes on coolant	All engines	AH20.00-N-2080-01A
	Notes on coolant level	Model 209	AH20.00-P-1142-01PI
	Notes on coolant level	Model 211, 219	AH20.00-P-1142-01V
	Coolant specifications	Sheet 310.1	BB00.40-P-0310-01A
	Anticorrosion/antifreeze agents (Sheet 325.0)	Sheet 325.0	BB00.40-P-0325-00A
4	Screw on test cap (2) at coolant expansion reservoir (1).	Test cap	Figure
5	Connect pressure pump (3) at test cap (2)	Pressure pump	Figure
6	Apply test pressure to cooling system	To prevent damage to the cooling system, do not exceed the stated test pressure
		Test pressure for pressure-testing cooling system	*BE20.30-P-1005-01A
	Checking
7	Check hose clamps for condition and seating	Tighten hose clamps as necessary; replace if necessary.
		Hose clamp pliers	Fig 4
		6 mm socket hexagon	*WH58.30-Z-1001-06A
		7 mm socket hexagon	*WH58.30-Z-1002-06A
	Install
8	Check coolant hoses and heater hoses and their connecting points for condition and coolant loss	Replace coolant hoses and heater hoses if required.
9	Unscrew test cap (2) at coolant expansion reservoir (1).	Slowly unscrew test cap (2) and reduce excess pressure.
10	Remove pressure pump (3) from test cap (2)
11	Screw cap onto coolant expansion reservoir (1)
12	Close engine hood	Model 209	AR88.40-P-1000Q
		Model 211	AR88.40-P-1000T
		Model 219	AR88.40-P-1000TX

Fig 2: Identifying Test Cap (210 589 00 91 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 3: Identifying Pressure Pump (124 589 24 21 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 4: Identifying Hose Clamp Pliers (003 589 03 37 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.