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Home >> Mercedes Benz >> 2005 >> CLK320 2D Convertible >> Repair and Diagnosis >> Collision >> General Collision Information >> Side Wall -- Testing & Repair -- 209 Chassis - 1 Of 3 >> Testing & Repair >> Replace outer paneling on upper A-pillar - AR63.20-P-1105QA >> Install outer paneling on upper A-pillar - AR63.20-P-1105-03QA

Install outer paneling on upper A-pillar - AR63.20-P-1105-03QA

COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1003-01A Electrode miller
WH58.30-Z-1003-02A Clamping pliers
WH58.30-Z-1038-02A Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver Firma Hausmann GmbH D-34346 Hann. Munden, Germany
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1003-29A Hand riveter
WORKSHOP EQUIPMENT

WE58.40-Z-1001-02A Inert gas welder
WE58.40-Z-1002-02A Spot welder
WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1005-03A Wet/dry vacuum cleaner
WE58.40-Z-1003-14A Blind rivet tool
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-01A Sealant A 001 989 63 20
BR00.45-Z-1003-05A Preservation agent A 000 986 72 70 05
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
BR00.45-Z-1002-13A Polygrip countersunk head rivet, 6.4 x 14 A 003 990 86 97 05
Fig 1: Identifying Rivet Holes Area
G04959002Courtesy of MERCEDES-BENZ USA
  1. Install outer paneling on upper A-pillar, fit and fasten.
  2. Drill dia. 6.5 mm rivet holes (areas B1 and E).
  3. Remove outer paneling on upper A-pillar and deburr rivet holes on both sides.
  4. Install outer paneling, fit and fasten with clamping pliers and screw-on clamping gripper.
  5. Weld in with SHIELDED GAS PLUG WELD (area B2).
  6. Weld in with SHIELDED GAS SEAM WELD (area A)
  7. Weld in with POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas B, C and D).
  8. Rivet outer paneling on upper A-pillar with 6.4 x 14 mm dia. Polygrip countersunk rivets (areas B1 and E).