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Home >> Mercedes Benz >> 2005 >> CLK320 2D Convertible >> Repair and Diagnosis >> Collision >> General Collision Information >> Side Wall -- Testing & Repair -- 209 Chassis - 1 Of 3 >> Testing & Repair >> Replace locking lug on partition wall - AR63.10-P-0806QA >> Install closing section on dividing wall - AR63.10-P-0806-03QA

Install closing section on dividing wall - AR63.10-P-0806-03QA

Fig 1: Identifying Portal Frame (129 589 03 23 00)
G04958948Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Multi-Z Elements MZ 260 (140 589 26 23 00)
G04958949Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Welding Devices (209 589 05 23 00)
G04958950Courtesy of MERCEDES-BENZ USA
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1003-01A Electrode miller
WH58.30-Z-1003-02A Clamping pliers
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1001-40A Tarp (fire-resistant)
WORKSHOP EQUIPMENT

WE58.40-Z-1029-01A Celette straightening bracket set 7203.300 (model 203)
WE58.40-Z-1030-01A Car bench straightening bracket set 82434, (model 203)
WE58.40-Z-1042-01A Celette straightening bracket set 7209.309 (model A 209), as supplement to 7203.300 (model 203), as well as 7203.310 (model C209)
WE58.40-Z-1001-01E Celette straightening bench
WE58.40-Z-1003-01E Car-Bench straightening bench
WE58.40-Z-1006-01E Celette Multi-Z straightening set system
WE58.40-Z-1007-01E Celette module crossmember set 955.940
WE58.40-Z-1008-01E Celette additional member 955.908
WE58.40-Z-1010-01E Car-Bench universal cross member set A 296
WE58.40-Z-1002-02A Spot welder
WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1005-03A Wet/dry vacuum cleaner
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-01A Sealant A 001 989 63 20
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
Fig 4: Identifying Welding Devices Area
G04958951Courtesy of MERCEDES-BENZ USA
  1. Install closing section on dividing wall with portal frame and welding devices, fit and fasten with clamping pliers.
  2. Closing section on dividing wall POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas B, C, D and E).
    Fig 5: Identifying Welding Devices Area
    G04958952Courtesy of MERCEDES-BENZ USA
  3. Remove welding devices
  4. POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD complete (areas B, C and E).