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Home >> Mercedes Benz >> 2005 >> CLK320 2D Convertible >> Repair and Diagnosis >> Collision >> General Collision Information >> Side Wall -- Testing & Repair -- 209 Chassis - 1 Of 3 >> Testing & Repair >> Replace complete rear fender - AR63.50-P-1400 >> Replace complete rear fender - AR63.50-P-1400QA >> Separate rear fender - AR63.50-P-1400-02QA

Separate rear fender - AR63.50-P-1400-02QA

Fig 1: Identifying Spot Weld Cutter (201 589 00 51 00)
G04959155Courtesy of MERCEDES-BENZ USA
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1002-01A Ball cutter, dia. 12 mm
WH58.30-Z-1006-01A Vario Drill WS 91 spot weld removing tool
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 RPM)
WH58.30-Z-1004-20A Hot-air gun
WH58.30-Z-1001-40A Tarp (fire-resistant)
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1002-03A Straight grinder (electric/pneumatic)
WE58.40-Z-1003-03A Angle grinder (electric/pneumatic)
WE58.40-Z-1005-03A Wet/dry vacuum cleaner
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
Fig 2: Identifying Cutting And Welding Area
G04959156Courtesy of MERCEDES-BENZ USA
  1. Expose spot welds and cut out with spot weld cutter (areas A, B, C, E and F).
    Fig 3: Identifying Welding Area
    G04959157Courtesy of MERCEDES-BENZ USA
  2. Expose spot welds and cut out with spot weld cutter (areas B, D, G, H, I, J, K and L).
  3. Heat up rear fender in shaded area with hot air gun.

    IMPORTANT Shaded areas are foamed and glued.

  4. Remove rear fender.
    Fig 4: Identifying Grinding Area
    G04959158Courtesy of MERCEDES-BENZ USA
  5. Grind connection surfaces down to bare metal in shaded areas. Sand spot weld flanges to bare metal on both sides
  6. Remove grinding and drilling chips with wet/dry vacuum cleaner.
  7. Coat insides of spot welding flanges and rivet connection with zinc dust paint.
    Fig 5: Identifying Shaded Area
    G04959159Courtesy of MERCEDES-BENZ USA
  8. Grind connection surfaces down to bare metal in shaded areas. Sand spot weld flanges to bare metal on both sides
  9. Remove grinding and drilling chips with wet/dry vacuum cleaner.
  10. Coat insides of spot welding flanges and rivet connection with zinc dust paint.
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