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Home >> Mercedes Benz >> 2005 >> CLK320 2D Convertible >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Side Wall -- Testing & Repair -- 209 Chassis - 2 Of 3 >> Testing & Repair >> Replacing the rear inner wheelhouse completely - AR63.10-P-0670 >> Replacing the rear inner wheelhouse completely - AR63.10-P-0670P >> Install inner rear wheelhouse - AR63.10-P-0670-04P

Install inner rear wheelhouse - AR63.10-P-0670-04P

COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1003-01A Electrode miller
WH58.30-Z-1003-02A Clamping pliers
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 RPM)
WORKSHOP EQUIPMENT

WE58.40-Z-1001-02A Inert gas welder
WE58.40-Z-1002-02A Spot welder
WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1003-03A Angle grinder (electric/pneumatic)
WE58.40-Z-1005-03A Wet/dry vacuum cleaner
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
Fig 1: Identifying Rear Inner Wheelhouse Spot Welds Area (1 Of 5)
G04738620Courtesy of MERCEDES-BENZ USA
  1. Fit rear inner wheelhouse and fasten to straightening set with test and locating screw.

    IMPORTANT Test position (1)

    Welding position (2)

  2. Inner wheelhouse POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (area N).
  3. Inner wheelhouse SHIELDED GAS PLUG WELD (area O).
    Fig 2: Identifying Rear Inner Wheelhouse Spot Welds Area (2 Of 5)
    G04738621Courtesy of MERCEDES-BENZ USA
  4. Inner wheelhouse SHIELDED GAS PLUG WELD (area M).
  5. Inner wheelhouse POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas L and K).
  6. Inner wheelhouse SHIELDED GAS PLUG WELD (area H).
  7. Grind spot welds down flat and fold back sheet metal flange (area H).
  8. Inner wheelhouse in connection to side longitudinal member SHIELDED GAS PLUG WELD (areas D to G).
  9. Grind spot welds down flat (areas E to G).
  10. Remove grinding chips using wet/dry vacuum cleaner.
  11. Apply primer (areas E to G).
    Fig 3: Identifying Rear Inner Wheelhouse Spot Welds Area (3 Of 5)
    G04738622Courtesy of MERCEDES-BENZ USA
    Fig 4: Identifying Rear Inner Wheelhouse Spot Welds Area (4 Of 5)
    G04738623Courtesy of MERCEDES-BENZ USA
  12. Spot welding flanges POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD and SHIELDED GAS PLUG WELD (areas I and J).
    Fig 5: Identifying Rear Inner Wheelhouse Spot Welds Area (5 Of 5)
    G04738624Courtesy of MERCEDES-BENZ USA
  13. Wheelhouse in connection area of side longitudinal member SHIELDED GAS PLUG WELD (areas A to C).
  14. Clean welding areas and apply primer (areas A to C).