Install and weld in complete A-pillar - AR63.20-P-1100-10QA

Fig 1: Identifying Testing And Welding Device (203 589 00 23 00)

Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying Checking And Welding Devices (209 589 00 23 00)

Courtesy of MERCEDES-BENZ USA

Fig 3: Identifying Side Portal Frame (210 589 17 23 00)

Courtesy of MERCEDES-BENZ USA

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1003-01A	Electrode miller
WH58.30-Z-1003-02A	Clamping pliers
WH58.30-Z-1038-02A	Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver Firma Hausmann GmbH D-34346 Hann. Munden, Germany
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A	Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 RPM)
WH58.30-Z-1003-29A	Hand riveter

WORKSHOP EQUIPMENT

WE58.40-Z-1001-02A	Inert gas welder
WE58.40-Z-1002-02A	Spot welder
WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1002-03A	Straight grinder (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner
WE58.40-Z-1003-14A	Blind rivet tool
WE58.40-Z-1006-14A	Blind rivet nut hand tool

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-01A	Sealant	A 001 989 63 20
BR00.45-Z-1041-01A	Seam sealant, sprayable 310 ml	A 002 989 84 20
BR00.45-Z-1003-05A	Preservation agent	A 000 986 72 70 05
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1001-13A	Rivet	A 003 990 35 97
BR00.45-Z-1002-13A	Polygrip countersunk head rivet, 6.4 x 14	A 003 990 86 97 05

Fig 4: Identifying Polygrip Flat Head Rivets And Welding Area

Courtesy of MERCEDES-BENZ USA

1. Install outer A-pillar with welding devices, fit and fasten with clamping pliers and screw-on clamping gripper.
2. Rivet outer A-pillar with 6.4 x 14 dia. Polygrip flat head rivets (areas K and L).
3. Weld in outer A-pillar with (area O).
4. (area B).
   Fig 5: Identifying Welding Area

   Courtesy of MERCEDES-BENZ USA
5. Weld in outer A-pillar with (areas I, J, M and N).
   Fig 6: Identifying Welding Area

   Courtesy of MERCEDES-BENZ USA
6. Weld in outer A-pillar with (areas C and D).
7. Weld in outer A-pillar with (area F).
8. Weld in outer A-pillar with (area E).
9. Install, fit in and fix separated section of new part.
10. Weld in outer A-pillar with (areas V and X).
    Fig 7: Identifying Welding Area

    Courtesy of MERCEDES-BENZ USA
11. Install, fit in and fix separated section of new part.
12. Weld in outer A-pillar with (areas U1 and U2).
13. Weld in outer A-pillar with (area U).
14. Weld in outer A-pillar with (areas R and T).
15. Surface-grind inert gas welds (areas R and T).
16. Surface-grind inert gas welding spots (area U).