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Home >> Mercedes Benz >> 2005 >> CLK320 2D Convertible >> Repair and Diagnosis >> Accessories & Equipment >> Wiper/Washer Systems >> Exterior Lights, Wiper/Washer, Entertainment, & Antenna -- Testing & Repair - 209 Chassis >> Testing & Repair >> Remove/install xenon bulb ignition module - AR82.10-P-4633P >> Convert xenon lamp ignition module - AR82.10-P-4633-01Q

Convert xenon lamp ignition module - AR82.10-P-4633-01Q

  1. Disconnect plug from headlamp.
  2. Twist the ignition module plug to the left and detach.
  3. Cut off plug as close to the ignition module as possible (arrows).

    IMPORTANT Dispose of ignition module plug.

    Fig 1: Locating Ignition Module Plug
    G04735779Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  4. Cut off the three supply lines (red, black and green) as close to the ignition module as possible (arrow).

    IMPORTANT This shuts downs the ignition module in the headlamp.

    Fig 2: Locating Supply Lines At Ignition Module
    G04735780Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  5. Solder the adapter cable onto the supply lines

    NOTES Be careful not the damage the headlamp housing with the COMMERCIALLY AVAILABLE TOOLS hot air gun.

    IMPORTANT Wind fabric tape around the solder connector (arrows).

  6. Rotate plug of new ignition module into burner.
    Fig 3: Identifying Adapter Cable And Supply Lines
    G04735781Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  7. Rotate lamp unit housing cover clockwise into place.

    IMPORTANT Fastening screw must be at the top.

  8. Insert plug into headlamp.
    Fig 4: Locating Lamp Unit Fastening Screw
    G04735782Courtesy of MERCEDES-BENZ OF NORTH AMERICA.