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Remove/install |
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Risk of death
caused by vehicle slipping or toppling off of the lifting platform. |
Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. |
AS00.00-Z-0010-01A |
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Notes on self-locking nuts and bolts |
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AH00.00-N-0001-01A |
 Installation |
Only tighten nuts and bolts of chassis components when vehicle is in a ready-to-drive condition. |
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| 1.1 |
Deactivate easy entry/exit function |
Vehicles with memory package (driver seat, steering column, mirrors) code 275
Otherwise the driver seat and steering wheel move into a different position if the driver door is opened or closed for example.
Damage to the upper frame can occur when the 
holding device is installed.
Deactivation is done using the buttons on the steering wheel in the "comfort" menu of the multifunction display; see operator's manual. |
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| 2 |
Turn front wheels to straight-ahead position and secure steering wheel with
retainer. |
Swivel sun visor to side and
insert retainer.
On a disengaged steering coupling (25) the steering wheel should not be turned because the spiral contact coil will be destroyed. |
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Figure |
| 3 |
Switch ignition off, remove ignition key (transmitter key) |
On vehicles with code 889 Keyless Go: Press keyless go start/stop button repeatedly until the ignition is switched off.
Remove the Keyless Go transmitter card or transmitter key from the vehicle and store beyond the reach of the transmitter (min. 2 m). |
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| 4.1 |
Remove air filter housing |
Model 220.028/ 128 |
AR09.10-P-1050M |
| 5 |
Raise engine slightly until front engine mounts are relieved of load |
Do not stretch engine mounts since this can damage the vulcanization. |
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Model 220 except 220.028 /128 |
AR33.10-P-0100-01R |
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Model 220.028/ 128 |
AR01.10-P-7500-03M |
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Engine support frame, refer to GOTIS http://gotis.aftersales.daimlerchrysler.com
Additional hanger for engine hoist, refer to GOTIS http://gotis.aftersales.daimlerchrysler.com |
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| 6 |
Raise vehicle with lifting platform |
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| 7.1 |
Remove lower engine compartment paneling |
Vehicles with gasoline engines |
AR61.20-P-1105M |
| 7.2 |
Remove bottom sections of soundproofing capsule |
Vehicles with diesel engines |
AR94.30-P-5300M |
| 8 |
Remove bolt (25a) of steering coupling (25) at lower steering shaft (80a) |
Installation:
Replace locking plate (25f) with self-locking nut. |
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*BA46.10-P-1001-01E |
| 9 |
Insert suitable tool in the bore of the steering coupling (25) or in the bore of the lower steering shaft (80a) and pull lower steering shaft (80a) upwards out of the steering coupling (25) |
Do not counterhold at the rubber boot or at the plastic temperature protection disk for the lower steering shaft (80a). Do not use force (hammer blows, excessive leverage) as the lower steering shaft is sensitive to lateral forces.
Installation:
Insert lower steering shaft (80a) all the way into the steering coupling (25); pay attention to the studs of the steering coupling (25) while doing so and the groove of the lower steering shaft (80a) (arrows). |
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| 10 |
Unscrew bolts (40c) at bottom of both suspension struts (40) |
Installation:
Bolts (40c) after tightening must lie flush with the suspension strut (40) or be slightly recessed. |
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Except model 220.8 and except model 220 with code Z07 |
*BA32.25-P-1002-04B |
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Model 220.8 and model 220 with code Z07 |
*BA32.25-P-1006-04C |
| 11 |
Remove bolts (1g) of front engine mounts at front axle carrier (1) |
Except model 220.028 /128 |
*BA22.10-P-1001-01L |
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Model 220.028 /128 |
*BA22.10-P-1001-01D |
| 12 |
Prop front axle carrier (1) using 
transmission platform and
transmission jack |
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AR33.10-P-0100-03I |
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Transmission platform, refer to GOTIS http://gotis.aftersales.daimlerchrysler.com
Transmission jack, refer to GOTIS http://gotis.aftersales.daimlerchrysler.com |
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| 13.1 |
Detach pressure supply valve unit from front axle carrier (1) |
Vehicles with Active Body Control (Code 487) only. |
AR32.50-P-0003-01M |
| 14.1 |
Unscrew bolts (3) and take off ABC lines |
Vehicles with Active Body Control (Code 487) only. |
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| 15.1 |
Unscrew bolts (4) and take off ABC lines |
Vehicles with Active Body Control (Code 487) only. |
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| 16 |
Remove bolts (1f) from front axle carrier (1) at front end |
The bolts (1f) are self-tapping, so the following points must be observed:
- Never retap the thread in the side member
- Replace bolts
- Use only original bolts (4 x)
- Do not attach bolts at an angle when screwing in
- Do not use an impact bolt tightener
- Observe tightening torque
Installation:
Before tightening the bolts (1f), align the front axle carrier (1) on the left and right using drift (a, 14.8 mm diameter). After this, insert rubber plugs. |
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*BA33.10-P-1003-01A |
| 17 |
Lower front axle carrier (1) |
Only lower front axle carrier (1) to the extent that no lines and no components are damaged |
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| 18 |
Install in the reverse order |
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| 19 |
Perform a wheel alignment check |
Model 220 except model 220.8, except model 220 with special protection version code 979, with top protection code Z07 |
AR40.20-P-0200I |
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Model 220 with special protection version code 979, with top protection code Z07 |
AR40.20-P-0200MB |
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Type 220.8 |
AR40.20-P-0200MP |