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Home >> Mercedes Benz >> 2005 >> CL500 >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Climate Control -- Testing & Repair -- 215 & 220 Chassis >> Testing & Repair >> Removing and installing rear duovalve/coolant circulation pump compact unit - AR83.60-P-9050M

Removing and installing rear duovalve/coolant circulation pump compact unit - AR83.60-P-9050M

MODEL 220 with CODE (582) Rear air conditioning 

Fig 1: Identifying Rear Duovalve/Coolant Circulation Pump Compact Unit Remove/Install Components
G04851519Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Removal, installation     
DANGER Danger  of severe burns to skin and eyes from hot coolant spewing out. Coolant is toxic  when swallowed Open cooling system only when coolant temperature is below 90 °C. Open cover slowly and reduce pressure. Do not fill beverage containers with coolant. Wear protective gloves, protective clothing and protective goggles. AS20.00-Z-0001-01A
1 Release pressure in cooling system IMPORTANT For this purpose, turn radiator cap to catch "1" and close again  
2 Remove right front wheel   AP40.10-P-4050Z
3 Remove right front inner fender   AR88.10-P-1300M
4 Unscrew 2 nuts (1)    
5 Remove rear auxiliary heater supply unit (A31/1) with bracket    
6 Disconnect connector (6) from coolant circulation pump    
7 Disconnect connector (5) from duovalve    
8 Attach clamps to heater hoses (2) SPECIAL TOOL Figure
9 Loosen hose clamps (3), pull off heater hoses (2)    
10 Push rubber mount (4) for rear auxiliary heater supply unit (A31/1) out of mount and remove    
11 Install in opposite order IMPORTANTInstallation:  After completion of work correct coolant level and check for leakage  
Fig 2: Identifying Clamp (000 589 40 37 00)
G04851520Courtesy of MERCEDES-BENZ USA