Remove and install alternator - AR15.40-P-5032LA
ENGINE 275 in MODELS 215, 220
| Removal/installation | |||
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the hydraulic hoist and position the four support plates below the hoist support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Notes on self-locking nuts and bolts | All models | AH00.00-N-0001-01A | |
| Risk of explosion caused by oxyhydrogen gas. Risk of poisoning and caustic burns caused by swallowing battery acid. Risk of injury caused by burns to skin and eyes from battery acid or when handling damaged lead-acid batteries | No fire, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and safety glasses. Only pour battery acid into suitable and appropriately marked containers. | AS54.10-Z-0001-01A | |
| 1 | Disconnect battery ground cable | AR54.10-P-0003I | |
| Notes on battery | All models | AH54.10-P-0001-01A | |
| 2 | Remove engine trim panel | Engines 275.950/ 951 | AR01.10-P-2405LA |
| Engine 275.980 | AR01.10-P-2405IM | ||
| Risk of injury to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage bottles. Wear protective gloves, protective clothing and eye protection. |
AS20.00-Z-0001-01A | |
| 3 | Drain coolant | AR20.00-P-1142H | |
| Notes on coolant | All engines | AH20.00-N-2080-01A | |
| 4 | Remove fan shroud | Engines 275.950/ 951 | AR20.40-P-6800AC |
| Engine 275.980 | AR20.40-P-6800IM | ||
| 5 | Hang in the radiator protective plate | ||
| Guard plate for radiator / condenser | Engines 112, 113, 137, 271, 272, 275, 285, 602, 604, 605, 606, 611, 612, 613, 628, 648 | WF58.50-P-0110-01A | |
| 6 | Remove poly-V-belt | AR13.22-P-1202L | |
| 7 | Remove windshield washer fluid reservoir | AR82.35-P-6000M | |
| 8 | Remove air pump (3) | AR14.30-P-7251L | |
| 9 | Unbolt nut for line circuit 30 (B+) (1) and remove line | *BA15.40-P-1001-01I | |
| 10 | Unlock clutch line terminal 61 (D+) (2) and detach | ||
| 11 | Close off the lower coolant hose on the coolant pump (4) | ||
| 12 | Close off the coolant hose on the connector (5) on the generator (G2) | ||
| 13 | Unscrew bolt (6) on the oil line holder on the generator (G2) | ||
| 14 | Unscrew bolt (7) on oil dipstick guide pipe holder (8) | *BA15.40-P-1006-01I | |
| *BA15.40-P-1009-01I | |||
| 15 | Remove the oil dipstick guide pipe (8) | ||
| 16 | Unscrew bolt (9) on the line holder on the generator (G2) | *BA15.40-P-1004-01I | |
| 17 | Unscrew bolts on alternator (10) | *BA15.40-P-1003-01I | |
| 18 | Lift generator (G2) up and out | ||
| 19 | Install in reverse order | ||
| 20 | Perform operational check |
| Number | Designation | Engine 275.950 in models 215.376, 220.176 | Engine 275.980 in models 215.379, 220.179 | ||
|---|---|---|---|---|---|
| BA15.40-P-1001-01I | Nut for circuit B+ on generator | Nm | 12 | 12 | |
| BA15.40-P-1003-01I | Bolt for cooler housing of generator on crankcase | M7 | Nm | 14 | 14 |
| M8 | Nm | 20 | 20 | ||
| BA15.40-P-1004-01I | Bolt for cable bracket of electrical lines B+ on alternator | Nm | 8 | 8 | |
| BA15.40-P-1006-01I | Bolt for cable bracket of oil dipstick guide tube on alternator | Nm | 8 | 8 | |
| BA15.40-P-1009-01I | Bolt for cable bracket of oil dipstick guide tube on timing case | Nm | 8 | 8 | |