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Home >> Mercedes Benz >> 2005 >> CL500 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Crank Assembly - 215 & 220 Chassis >> Testing & Repair >> Remove/install belt pulley/vibration damper - AR03.30-P-1600 >> Remove/install belt pulley/vibration damper - AR03.30-P-1600RVK

Remove/install belt pulley/vibration damper - AR03.30-P-1600RVK

ENGINE 113.990 in MODELS 211.076 /276 

ENGINE 113.991 in MODELS 215.374, 220.074 /174 

ENGINE 113.992 in MODEL 230.474 

ENGINE 113.995 in MODEL 230.472 

Fig 1: Identifying Belt Pulley/Vibration Damper And Center Bolt
G04839756
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
1 Remove front engine cover    
2 Remove fan shroud Model 211 AR20.40-P-6800TC
    Model 215, 220, 230 AR20.40-P-6800AB
3 Remove poly-V-belt on supercharger   AR13.21-P-1202RVK
4 Remove poly-V-belt Model 211 AR13.22-P-1202RV
    Model 215, 220, 230 AR13.22-P-1202R
5 Remove the center bolt (2) IMPORTANTInstallation:  The center bolt (2) should always be replaced.
IMPORTANTInstallation:  Make two markings on the counterholder to aid applying the tightening angle.
IMPORTANT Use extension.
 
    TORQUE SPECIFICATION *BA03.30-P-1001-01D 
    SPECIAL TOOL Torque wrench Figure
    SPECIAL TOOL Counterholder Fig 3
6 Detach the belt pulley/vibration damper (1) from the crankshaft IMPORTANTInstallation:  The groove on the belt pulley/vibration damper (1) must engage in the feather key of the crankshaft.  
INSPECT Checking     
7 Check the tread of the crankshaft radial sealing ring at the hub of the belt pulley/ vibration damper (1) IMPORTANT Check for scoring and galling; if necessary: ↓
Replace belt pulley/vibration damper (1)
 
8.1 Replace front crankshaft radial sealing ring IMPORTANT When replacing the belt pulley/vibration damper (1) or in the event of leaks at the crankshaft radial sealing ring. AR03.20-P-3000RVK 
9 Install in the reverse order    
10 Check engine oil level and replenish oil if necessary Model 211, 230 AR18.00-P-3035-01O
    Model 215, 220 AR18.00-P-3035-01DA
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the running engine Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.
AS00.00-Z-0005-01A
11 Conduct engine test run and check the engine for leaks NOTES In the event of oil loss determine and eliminate cause, otherwise malfunctions, transmission damage, and serious environmental pollution may occur.  
TORQUE SPECIFICATION FLYWHEEL, DRIVEN PLATE, VIBRATION DAMPER, STARTER RING GEAR

Number Designation Engine 113.990/ 991/992/ 993/995
BA03.30-P-1001-01D Central bolt to vibration damper Stage 1 Nm 200
Stage 2 ∠ ° 90
Fig 2: Identifying Torque Wrench (000 589 10 99 01)
G04839757
Fig 3: Identifying Counterholder (230 589 00 40 00)
G04839758