Remove/install belt pulley/vibration damper - AR03.30-P-1600CA

ENGINE 112.947 in MODEL 170 

ENGINE 112 in MODEL 202, 208, 209, 210, 220 

ENGINE 113 in MODEL 209 

ENGINE 113 (except 113.991) in MODEL 215, 220 

ENGINE 112.913 in MODEL 211.061/261 

ENGINE 112.949 in MODEL 211.065/265 

ENGINE 113.967 in MODEL 211.070/270 

ENGINE 113.981 in MODEL 163.174 

ENGINE 113.963 in MODEL 230.475 

ENGINE 112.973 in MODEL 230.467 

ENGINE 112.917 in MODEL 211.080/280 

ENGINE 112.954 in MODEL 211.082/282 

ENGINE 113.969 in MODEL 211.083/283 

ENGINE 113.988 in MODEL 203.076/276 

ENGINE 113.989 in MODEL 171.473 

Fig 1: Identifying Pulley/Vibration Damper, Center Bolt

	Remove/install
	Risk of death  caused by vehicle slipping or toppling off the lifting platform.	Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.	AS00.00-Z-0010-01A
1	Remove engine compartment paneling	Model 163	AR61.20-P-1105GH
		Model 171	AR61.20-P-1105V
2.1	Remove front engine cover	MODEL 211.061 /065 /070 /080 /082 /083 /261 /265 /270 /280 /282 /283
2.2	Remove air filter housing	Model 163.174 with engine 113.981
		Model 170 with engine 112.947
		Model 202, 208, 209, 210, 220 with engine 112
		Model 209 with engine 113 except engine 113.987 from 24.04.04
		Model 215, 220 with engine 113
		Model 230.467 with engine 112.973
		Model 230.475 with engine 113.963
		Model 171.473 with engine 113.989	AR09.10-P-1150AC
		Model 203.076 /276 with engine 113.988
		Model 209.376 /476 with engine 113.987 as of 24.04.04
3	Remove fan shroud	Model 163	AR20.40-P-5000GH
		Model 170.465	AR20.40-P-5000SV
		Model 171.473	AR20.40-P-6800VT
		Model 211.070 /270 /083 /283	AR20.40-P-6800TB
		Model 202, 208
4	Remove poly-V belt (3)	Model 163.174, 202, 208, 210, 215, 220	AR13.22-P-1202BA
		Model 170.465	AR13.22-P-1202SV
		Model 171.473	AR13.22-P-1202PV
		Model 203.076/ 276
		Model 209.361/ 365/ 375/ 376/ 461/ 465/ 475/ 476 MODEL 211.061 /065 /070 /080 /082 /083 /261 /265 /270 /280 /282 /283
		Model 230.467/ 475	AR13.22-P-1202R
5	Remove center bolt (2)	Installation:  The center bolt (2) should always be replaced.
		Installation:  Make two markings on counterholder to aid applying tightening angle.
		Use extension.
			*BA03.30-P-1001-01D
			Fig 2
			Fig 3
6	Detach belt pulley/vibration damper (1) from crankshaft	Installation:  The groove on belt pulley/ vibration damper (1) must engage in feather key of crankshaft.
	Checking
7	Check belt pulley/vibration damper (1) for faults
	Noises from belt drive	* Not for USA, Japan	AF03.30-P-1001AG
8	Check tread of crankshaft radial sealing ring at hub of belt pulley/vibration damper (1)	Check for scoring and galling, if necessary, replace belt pulley/vibration damper (1).
9	Replace front crankshaft radial sealing ring	Only when replacing belt pulley/vibration damper (1) or in the event of a leak at crankshaft radial sealing ring.
		Except model 230.467	AR03.20-P-3000BA
		Model 230.467	AR03.20-P-3000R
10	Install in the reverse order
11	Check engine oil level and replenish oil if necessary
	Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running	Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.	AS00.00-Z-0005-01A
12	Conduct engine test run and check the engine for leaks

FLYWHEEL, DRIVEN PLATE, VIBRATION DAMPER, STARTER RING GEAR

Fig 2: Identifying Torque Wrench (000 589 10 99 01)

Fig 3: Identifying Counterholder (112 589 00 40 00)