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Home >> Mercedes Benz >> 2005 >> CL500 >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Exhaust Manifolds, Emission Control - 215 & 220 Chassis >> Testing & Repair >> Remove/install exhaust manifold - AR14.10-P-3915 >> Remove, install exhaust manifold - AR14.10-P-3915R

Remove, install exhaust manifold - AR14.10-P-3915R

ENGINE 113.963 in MODEL 230.475 

ENGINE 113.992 in MODEL 230.474 

ENGINE 113.990 in MODEL 211.076 /276 

ENGINE 113.991 in MODEL 215.374, 220.074 

ENGINE 112.973 in MODEL 230.467 

ENGINE 113.995 in MODEL 230.472 

Fig 1: Identifying Exhaust Manifold Remove/Install Components
G04840160
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of injury  to skin and eyes caused by handling hot or glowing objects. Wear safety gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
1 Remove exhaust system Model 215, 220 AR49.10-P-7000AA
    Model 211 AR49.10-P-7000TB
    Model 230.467/ 475 AR49.10-P-7000R
    Model 230.472/ 474 AR49.10-P-7000RA
2.1 Detach from above air filter vertically from the cylinder head covers. Model 230.467/ 475  
2.2 Remove air filter housing Model 211, 215, 220, 230.472 /474 AR09.10-P-1150SVK
3 Remove ignition coils   AR15.12-P-2003A
4 Remove exhaust manifold (156) IMPORTANTInstallation:  Replace nuts (156/1) and gaskets (156/5).  
    TORQUE SPECIFICATION *BA14.10-P-1001-01B 
    IMPORTANT If bolts at flange connection of exhaust manifold or exhaust pipes are stiff or thread damaged: ↓  
    Replace rivet nuts in exhaust manifold. AR49.10-P-5531-01DA
    SPECIAL TOOL Caulking bolt Fig 2
    TORQUE SPECIFICATION *BA14.10-P-1002-01B 
5 Install in the reverse order    
TORQUE SPECIFICATION EXHAUST MANIFOLD

Number Designation Engine 112 except 112.951/976 Engine 113.940/941/942/943/944/945/946/948/960/961/962/963/964/965/966/967/968/969/971/980/981/982/984/986/992/993/995 Engine 113.987/988/990/991
BA14.10-P-1001-01B Nut to exhaust manifold Nm 16 16 16
BA14.10-P-1002-01B Flange connection, exhaust manifold and front exhaust pipes Nm 20 20 20
Fig 2: Identifying Cocking Bolt (103 589 01 39 00)
G04840161