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Home >> Mercedes Benz >> 2005 >> CL500 >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 215 & 220 Chassis >> Testing & Repair >> Removing/installing additional radiator - AR20.20-P-3866IM

Removing/installing additional radiator - AR20.20-P-3866IM

Engine 275.980 

in model 215.379 up to 29.2.04, 220.179 

Shown on model 220 

Fig 1: Identifying Additional Radiator Remove/Install Components - Shown On Model 220
G04840377

Shown on model 220 

Fig 2: Identifying Removal/Installation Additional Radiator, Air Ducting And Lock - Shown On Model 220
G04840378
REMOVINGINSTALLING Removing/installing     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between the columns of the hydraulic hoist and position the four support plates below the hoist support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
1 Remove air inlet grille (6)    
2 Remove lower engine compartment paneling IMPORTANTInstallation:  Only install lower engine compartment paneling after inspecting for leaks. AR61.20-P-1105M
3 Drain coolant at radiator   AR20.00-P-1142H 
NOTES Notes on coolant All engines AH20.00-N-2080-01A 
4 Remove coolant hose (1) on the left and right on the additional radiator (5)    
5 Unscrew nuts (3a) and take out right bracket (4)    
6 Pull additional radiator (5) with air ducting (7) out of the left bracket (4)    
7.1 Unfold air ducting (7) and take out additional radiator (5) IMPORTANT When replacing the additional radiator (5).
IMPORTANT Do this by lifting the lock (7a).
 
INSPECT Checking     
8 Check rubber mount (2) in the left and right bracket (4) Check for wear and correct seating, if required: ↓
Replace rubber mount (2.
 
    Lubricant *BR00.45-Z-1002-06A 
9 Install in reverse order    
10 Pour in coolant   AR20.00-P-1142H 
11 Bleed cooling system   AR20.00-P-1142-06GA 
12 Inspect cooling system for leaks   AR20.00-P-1010HA 
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-06A Lubricant A 000 989 01 60