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Home >> Mercedes Benz >> 2005 >> CL500 >> Repair and Diagnosis >> Body & Frame >> Towing Systems >> Frame, Trailer Operation - 215 & 220 Chassis >> Testing & Repair >> Remove/install right trailer hitch longitudinal member - AR31.30-P-0006M

Remove/install right trailer hitch longitudinal member - AR31.30-P-0006M

MODEL 215.375 /378, 220.026 /028 /063 /065 /070 /075 /126 /128 /165 /170 /175 /178 1# up to 31.8.02 with CODE (550) Trailer hitch except CODE (772) AMG styling package - front spoiler, side skirts and rear apron Mechanical swing-away trailer hitch 

MODEL 215.375 /376 /378, 220.025 /026 /028 /063 /065 /067 /070 /075 /083 /084 /087 /125 /126 /128 /165 /167 /170 /175 /176 /178 /183 /184 /187 1# as of 1.9.02 with CODE (550) Trailer hitch except CODE (855) TELE AID except CODE (772) AMG styling package - front spoiler, side skirts and rear apron except CODE (979) Special protection version Mechanical swing-away trailer hitch 

Shown on model 220 

Fig 1: Identifying Right Trailer Hitch Longitudinal Member Remove/Install Components - Shown On Model 220
G04840586
REMOVING Remove     
NOTES Notes on installing a trailer hitch   AH31.10-P-1000-02B 
NOTES Notes regarding work on trailer hitch   AH31.10-P-1000-01A 
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
DANGER Risk of explosion  caused by oxyhydrogen gas. Risk of poisoning and caustic burns  caused by swallowing battery acid. Risk of injury  caused by burns to skin and eyes from battery acid or when handling damaged lead-acid batteries No fire, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and safety glasses. Pour battery acid only into suitable and appropriately marked containers. AS54.10-Z-0001-01A
1 Remove battery   AR54.10-P-0005I
NOTES Notes on battery   AH54.10-P-0001-01A
IMPORTANT Notes on AGM battery Model 215 as of 1.1.01
Model 220.028 with code 450, Taxi version
Model 220.070/075/175/178/875/878 as of 1.1.01
AH54.10-P-0002-01A
2 Remove trailer hitch crossmember (2) Model 220 AR31.30-P-0007M 
    Model 215 AR31.30-P-0007N 
3 Remove exhaust system as of flange connection Engine 275 AR49.10-P-7280M
    Engine 112, 113, 613, 628, 648, 137, refer to: ↓
Remove complete exhaust system:
 
    Engine 112, 113 AR49.10-P-7000AA
    Engine 613 AR49.10-P-7000M
    Engine 628 AR49.10-P-7000MB
    Engine 648 AR49.10-P-7000MZ
    Engine 137 AR49.10-P-7000L
4 Remove shield above rear muffler IMPORTANT Only remove right shield.  
5 Unscrew collar nuts (10) from right trailer hitch longitudinal member (6) in luggage compartment    
6 Remove right counter tab (8) from right vehicle longitudinal member    
7 Pull right trailer hitch longitudinal member (6) backwards out of right vehicle longitudinal member with sealing wedge (5)    
INSTALLING Install     
8 Push right trailer hitch longitudinal member (6) into right vehicle longitudinal member with sealing wedge (5) IMPORTANT Ensure sealing wedge (5) is seated correctly.  
9 Insert right counter tab (8) into right vehicle longitudinal member    
10 Screw on collar nuts (10) IMPORTANT Install new collar nuts (10). Do not tighten collar nuts (10) yet.   
11 Install trailer hitch crossmember (2) IMPORTANT When installing one or both longitudinal members, trailer hitch crossmember (2) must be centered using two alignment punches on left and right (see enlarged view).  
    Model 220 AR31.30-P-0007M 
    Model 215 AR31.30-P-0007N 
12 Tighten collar nuts (10) of right trailer hitch longitudinal member (6) to torque TORQUE SPECIFICATION Collar nut, longitudinal member reinforcement to longitudinal frame member *BA31.11-P-1003-01A 
13 Install in the reverse order IMPORTANT Work step 4 to 1, except work step 2  
14 Conduct function check on mechanical swing-away trailer hitch   AR31.19-P-1450M 
TORQUE SPECIFICATION TRAILER HITCH MECHANICAL SYSTEM

Number Designation Model 215, 220
BA31.11-P-1003-01A Collar nut, longitudinal member reinforcement to longitudinal frame member Nm 43