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Home >> Mercedes Benz >> 2005 >> C55 >> Repair and Diagnosis >> Collision >> General Collision Information >> Rear Wall & Rear End >> Testing & Repair >> Cutting off rear end - AR64.20-P-1020-01P

Cutting off rear end - AR64.20-P-1020-01P

Fig 1: Identifying Spot Weld Cutter (201 589 00 51 00)
G04735194
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1002-01A Ball cutter, dia. 12 mm
WH58.30-Z-1006-01A Vario Drill WS 91 spot weld removing tool
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1002-03A Straight grinder (electric/pneumatic)
WE58.40-Z-1003-03A Angle grinder (electric/pneumatic)
Fig 2: Locating Spot Welds
G04735195
  1. Uncover spot welds and mill off at positions marked with dots.
  2. Remove deformed rear end.
  3. Then grind connection surfaces to bare metal in checked areas.

    Coat inside of spot welding flanges with zinc dust paint.

    Fig 3: Identifying Grinding Areas
    G04735196