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Home >> Mercedes Benz >> 2004 >> SLK32 >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbo Charging -- 170 Chassis >> Testing & Repair >> Remove/install intake manifold - AR09.20-P-1310 >> Removing and installing intake manifold - AR09.20-P-1310GS

Removing and installing intake manifold - AR09.20-P-1310GS

ENGINE 111.958 /983 

Fig 1: Identifying Intake Manifold Remove/Install Components - Engine 111.958 /983
G04743407
REMOVINGINSTALLING Removing, installing     
1 Disconnect ground cable of battery   AR54.10-P-0003A
2 Remove trim panel (1) of intake manifold IMPORTANT Fitted into rubber mounts (arrow) at intake manifold  
DANGER Risk of explosion  from ignition, risk of poisoning  from inhaling and swallowing fuel, as well as risk of injury  from skin and eye contact with fuel. No fire, sparks, naked flames or smoking.
Pour fuels only into suitable and appropriately marked containers.
Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A
3 Remove fuel rail together with injectors   AR07.03-P-1450GS
4 Remove electronic accelerator actuator   AR30.20-P-1262GS
5 Unbolt bracket of secondary air injection switchover valve (Y32) at intake manifold IMPORTANT Disconnect vacuum lines and electrical plug connection at switchover valve.  
6 Disconnect socket at pressure sensor (B18) and at altitude correction sensor (B28)    
7 Disconnect socket of O 2 sensor upstream of catalytic converter, oil level indicator sensor and AC compressor    
8 Unclip engine wiring harness at fixture of intake manifold NOTES Place to the side.  
9 Disconnect vacuum line (a, b) at intake manifold    
10 Unplug socket of crankshaft position sensor   AR15.12-P-2133GS
11 Unplug socket of knock sensor   AR15.12-P-2183GS
12 Disconnect circuit 50 at starter    
13 Unscrew bolts (19/1) and take off intake manifold (19) TORQUE SPECIFICATION
IMPORTANTInstallation:  Inspect gasket (19/3), replace if necessary.
*BA09.20-P-1001-01B 
14 Install in the reverse order    
15 Check idle speed, set    
16 Read fault memory, erase Stored faults which can result from cables being disconnected or from simulation during removal and installation or test work, have to be processed and erased in the fault memories after completing the work. Refer to: ↓
IMPORTANT STAR DIAGNOSIS
 
TORQUE SPECIFICATION Intake manifold

Number Designation Engine 111
BA09.20-P-1001-01B Bolts and nuts of intake manifold to cylinder head Nm 20