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Home >> Mercedes Benz >> 2004 >> SL55 >> Repair and Diagnosis >> Restraints >> Seat Belts >> Seats & Restraint Systems -- Testing & Repair -- 230 Chassis >> Testing & Repair >> lower and raise roll bar mechanically - AR91.50-P-8400R

lower and raise roll bar mechanically - AR91.50-P-8400R

MODEL 230.4 except CODE (P99) "AMG Black Series" special model 

Shown on support elements with retracting spring 

Fig 1: Identifying Roll Bar Components - Shown On Support Elements With Retracting Spring
G05076971Courtesy of MERCEDES-BENZ USA

Shown on removed support elements 

Fig 2: Identifying Roll Bar Components - Shown On Removed Support Elements
G00542743Courtesy of MERCEDES-BENZ USA
  Lower     
DANGER Risk of injury  when performing check and repair work in area of rollover bar Extend roll bar before working in the roll bar area Keep body parts away from the moving area of the roll bar mechanical system. AS91.00-Z-0003-01R
IMPORTANT The roll bar lowering and raising operations can be performed independently of each other    
1 Switch off the ignition and remove the transmitter key from the EIS control unit IMPORTANT On vehicles with code (889) Keyless-Go, press KEYLESS-GO start/stop button repeatedly until ignition is switched off. Remove the Keyless Go chip card or transmitter key from the vehicle and store beyond the range of the transmitter (at least 2 m).  
2 Remove left and right rear side paneling   AR68.30-P-4780R
3 Rotate hydraulic cylinder locking pawl by 90°, pull pack securing clamp and remove hydraulic cylinder locking pawl from left and right support element (3) Only on vehicles without retracting springs (1) at support element (3).
IMPORTANT Do not expose and detach hydraulic lines.
AR91.53-P-0100R 
4.1 Press retracting springs (1) in left and right support elements (3) simultaneously with a screwdriver (2) in direction of arrow (arrow A). In doing so, press the roll bar down all the way, then release the retracting springs (1) Only on vehicles with retracting springs (1) at support element (3).
IMPORTANT Aid of helper required. After releasing the retracting springs (1), the locks in the support elements (3) must latch audibly. Once the locks have latched, carefully release the roll bar.
 
4.2 Simultaneously press locking pawl in left and right support element (3) through the opening (5) using a screwdriver. In the process, press roll bar down completely Only on vehicles without retracting springs (1) at support element (3).
IMPORTANT Aid of helper required. After releasing the retracting springs (1), the locks in the support elements (3) must latch audibly. Once the locks have latched, carefully release the roll bar.
 
5 Push hydraulic cylinder locking pawl with attached securing clamps into left and right support element (3) IMPORTANT Ensure the correct seating of the catch hooks in the slots at the hydraulic cylinder locking pawl. The catch hooks must latch audibly. AR91.53-P-0100R 
6 Install left and right rear side paneling IMPORTANT Do not install right side trim panel when the roll bar will be raised mechanically after being lowered. AR68.30-P-4780R
  Setting up     
7 Switch off the ignition and remove the transmitter key from the EIS control unit IMPORTANT On vehicles with code (889) Keyless-Go, press KEYLESS-GO start/stop button repeatedly until ignition is switched off. Remove the Keyless Go chip card or transmitter key from the vehicle and store beyond the range of the transmitter (at least 2 m).  
8 Remove side rear side paneling
 
IMPORTANT Only when the right side trim panel in the rear has not yet been removed during prior operation steps. AR68.30-P-4780R
9 Have an assistant keep the roll bar pressed down. By pressing the pin (arrow B) using a size 3 Allen wrench (4), manually trigger the roll bar deployment solenoid (RB [URB]) (Y57/1) at the right support element. After release, carefully raise roll bar    
10 Install right side trim panel in rear   AR68.30-P-4780R