Removing/installing the starter - AR15.30-P-7100H

ENGINE 275 in MODELS 215, 220, 230 

ENGINE 285 in MODEL 240 

Shown on engine 285 

Fig 1: Identifying Starter Remove/Install Components - Shown On Engine 285

Shown on engine 285 

Fig 2: Identifying Catalytic Converter Bracket, Electric Cable Circuit (30, 50) - Shown On Engine 285

	Remove
	Risk of death  caused by vehicle slipping or toppling off the lifting platform.	Align vehicle between the columns of the and position the four support plates below the lifting platform support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of explosion  caused by oxyhydrogen gas. Risk of poisoning and caustic burns  caused by swallowing battery acid. Risk of injury  caused by burns to skin and eyes from battery acid or when handling damaged lead-acid batteries	No fire, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and safety glasses. Only pour battery acid into suitable and appropriately marked containers.	AS54.10-Z-0001-01A
	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
1	Disconnect ground cable from battery	Do not connect a quiescent current retention device. Risk of short circuit!
		Models 215, 220	AR54.10-P-0003I
		Model 230	AR54.10-P-0003R
		Model 240	AR54.10-P-0003H
	Notes on battery		AH54.10-P-0001-01A
2.1	Remove right catalytic converter	Models 220.179
		Models 215, 220.176	AR49.10-P-5500M
		Model 240	AR49.10-P-5531H
2.2	Remove complete exhaust system	Model 230	AR49.10-P-7000RB
3	Remove bolts (1, 2)
4.1	Loosen bolt (3)	Models 215, 220, 240
5	Unscrew bolt (4) and remove heat shield (5)
6	Detach protection against accidental contact (6) and dismount electrical line circuit 30 (7)
7	Dismount electrical line circuit 50 (9)
8.1	Unscrew bolt (3) and remove catalytic converter (8)	Models 215, 220, 240
8.2	Remove bolt (3)	Model 230
9	Take starter (M1) down and out
10.1	Check ring gear on the drive plate for wear and damage	When replacing the starter Rotate engine at the crankshaft in direction of rotation.
	Install
11	Position starter (M1) at crankcase
12.1	Loosely position bolt (3) with catalytic converter bracket (8)	Models 215, 220, 240
12.2	Loosely position bolt (3)	Model 230
13	Connect electrical line circuit 50 (9)		*BA15.30-P-1002-01G
14	Connect electrical line circuit 30 (7) and attach protection against accidental contact (6)		*BA15.30-P-1001-01G
15	Loosely position heat shield (5) with bolts (1, 2)	Pay attention to cable clamp at bolt (1).
16	Loosely position bolt (4)		Pay attention to heat shield (5).
17	Tighten bolts (3, 4)		*BA15.30-P-1003-01G
18	Tighten bolts (1, 2) for heat shield (5)		*BA15.30-P-1004-01G
19.1	Install right three way catalytic converter	Models 220.179
		Models 215, 220.176	AR49.10-P-5500M
		Model 240	AR49.10-P-5531H
19.2	Install exhaust system complete	Model 230	AR49.10-P-7000RB
20	Connect ground cable to battery	Models 215, 220	AR54.10-P-0003I
		Model 230	AR54.10-P-0003R
		Model 240	AR54.10-P-0003H
21	Carry out function check
22	Render electrical system operational	See ↓ Perform basic programming
		Models 215, 220	AR00.19-P-0200M
		Model 230	AR00.19-P-0200R
		Model 240	AR00.19-P-0200H
23	Read out fault memory and erase	When the work is complete stored faults must be worked on in the diagnostic trouble code memories and erased.↓
		Connect up STAR DIAGNOSIS and read out fault memory	AD00.00-P-2000-04A

STARTER