Remove/install fuel tank - AR47.10-P-4100I

MODEL 215.375 /376 /378 /379, 220.026 /028 /128 /063 /065 /067 /083 /084 /087 /165 /167 /070 /170 /075 /175 /176 /179 /183 /184 /187 /875 /878 with CODE (282a) Ski bag (through-loading feature) with CODE (308) Cooling compartment in center rear backrest

Fig 1: Identifying Fuel Tank Remove/Install Components (Fuel Tank Model 220)

Shown on fuel tank model 220

MODIFICATION NOTES

4.3.03

Raise vehicle, newly recorded

Step 6

	Remove/Install
	Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel.	No fire, sparks, open flames or smoking. Pour fuels only into suitable and appropriately marked containers. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
1	Drain fuel tank (80)		AR47.10-P-4001B
		Pay attention to fuel quantity.	*BF47.10-P-1001-01A
2	Remove coverings in trunk	Model 215, 220.0 /1	AR68.30-P-4600M
		Type 220.8	AR68.30-P-4600MP
3	Remove rear wall of fuel tank (80/1)
4	Dismount lower mounting rails (80/23) of fuel tank rear wall (80/1) from trunk floor	Do not dismount upper mounting rails (80/23) at rear shelf.
5	Take spare wheel out of spare wheel well
	Risk of death cased by vehicle slipping or toppling off of the lifting platform.	Align vehicle between the columns of the hydraulic hoist and position the four support plates below the hoist support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
6	Raise vehicle.
7.1	Dismount fuel hose on the suction side with connecting pipe (90/12), fuel return hose (90/11), and fuel tank - activated charcoal canister line (gasoline engine) (D)	Vehicles with gasoline engine. Do not damage fuel filter-fuel tank degassing line (gasoline engine) (E). Collect remaining fuel, seal connections.
7.2	Dismount fuel hose on the suction side with connecting pipe (90/12), fuel return hose (90/11) and vent line (diesel engine) (76/1)	Vehicles with diesel engine. Collect remaining fuel, seal connections.
		Box wrench bit	Fig 2
			*BA47.10-P-1001-01E
8	Take out fuel tank (80)	Inspect whether cup seals (75/4) can be re-used.
9	Inspect sound deadening mat for damages
10	Remove fuel strainer (26)	Clean and check for re-usability. The splash bowl in the fuel tank is secured against turning with 2 pins. It is attached together with the fuel strainer (26).
			*BA47.10-P-1002-01E
11	Replace O-ring (26/1)	Oil to facilitate installation.
12	Install in the reverse order
13.1	Dispose of fuel tank (80)	When replacing fuel tank.
	Disposing of fuel tanks		OS47.10-P-0001-01A

FUEL TANK

Number	Designation		Model 215	Model 220
BA47.10-P-1001-01E	Fuel strainer in fuel tank	Nm	40	40
BA47.10-P-1002-01E	Fuel hose with connection fitting to fuel strainer	Nm	30	30

FUEL TANK

Number	Designation			Model 215 with code 282a or code 308	Model 220 with code 282a or code 308
BF47.10-P-1001-01A	Fuel tank capacity	Total capacity	Liters	78	78
BF47.10-P-1001-01A	Fuel tank capacity	Reserve capacity	Liters	10	10

Fig 2: Identifying Ring Wrench Socket (000 589 71 03 00)