Removing and installing rear seat belts - AR91.40-P-0681N

MODEL 215 

Fig 1: Identifying Rear Seat Belts Remove/Install Components - Model 215

	Removal, installation
	Injury hazard  when spring in seat belt reel is released	Never disassemble seat belt reels	AS91.00-Z-0002-01A
	Injury hazard  when testing or repairing airbags or emergency tensioning retractors	Store airbags with opening surface pointing up, do not expose to temperatures above 100 °C. Interrupt electric circuit when working on these units	AS91.00-Z-0001-01A
	Important instructions for performing repair, body work and welding on vehicles with airbags and emergency tensioning retractors		AH91.00-P-0002-01M
	Evaluation of airbags and emergency tensioning retractors on accident vehicles		AH91.00-P-0006-01B
	Legal regulations on handling and storing airbags and emergency tensioning retractors		AH91.00-P-0004-01A
1	Rear seat backrest		AR91.12-P-1620MA
2	Remove paneling from C-pillar		AR68.30-P-4490N
3	Remove inner side wall paneling		AR68.30-P-1450N
4	Unscrew nuts (3) from window airbag (4)		*BA91.60-P-1005-01A
5	Pull out window airbag (4)	Pull window airbag out only until screw (5) is accessible on upper belt guide fitting (6)
6	Unscrew screw (5) on upper belt guide fitting (6)		Figure
			*BA91.40-P-1005-01A
7	Unscrew screw (1) on upper belt end fitting (6) and guide belt out of cover (10)	Installation:  Ensure that belt end fitting is arrested
			Figure
			*BA91.40-P-1012-01A
8	Disconnect connector (9) from left/right ETR ignition squibs (R12/6, /12/7)
9	Unscrew screw (7) from belt reel (8)	Installation:  Ensure that belt reel is arrested
			Figure
			*BA91.40-P-1006-01A
10	Remove belt reel (8)	Installation:  Pay attention to different versions of emergency tensioning retractors (for left and right sides) and ensure that retractor is properly seated in arresting device. Noises from the automatic belt reel when rolling up the seat belt are normal operating noises. If complaints are received, unreasonable noises can be eliminated only by replacing the seat belt together with the emergency tensioning retractor
		Never attempt to eliminate noises by lubricating with oil or grease. Opening emergency tensioning retractors invalidates the warranty. If a seat belt with emergency tensioning retractor is replaced, dispose of the defective parts properly. ↓
	Instructions on disposal of airbags and emergency tensioning retractors		OS91.00-P-0001-01A
	Rendering emergency tensioning retractors unusable		AR91.40-P-0611A
11	Install in opposite order
12	Perform diagnosis	Star diagnosis

SEAT BELTS/EMERGENCY TENSIONING RETRACTORS

Number	Designation		Model 215
BA91.40-P-1005-01A	Screw for rear upper belt guide fitting	Nm	35
BA91.40-P-1006-01A	Screw for rear automatic belt reel	Nm	35
BA91.40-P-1012-01A	Screw for belt end fitting on vehicle floor	Nm	35

AIRBAG CHART

Number	Designation		Model 215
BA91.60-P-1005-01A	Nut for window airbag on roof frame	Nm	5

Special tools 

Fig 2: Identifying Torque Wrench (001 589 66 21 00)