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Home >> Mercedes Benz >> 2004 >> ML500 >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes -- 163 Chassis >> Testing & Repair >> Remove/install ETS/ASR/ESP hydraulic unit - AR42.40-P-0816GH

Remove/install ETS/ASR/ESP hydraulic unit - AR42.40-P-0816GH

MODEL 163.113 /128 /136 /154 /157 /172 /174 /175 

Connections of traction systems hydraulic unit 

Fig 1: Identifying Connections Of Traction Systems Hydraulic Unit
G04607436
REMOVINGINSTALLING Remove/install     
DANGER Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid. Pour brake fluid only into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A 
NOTES Notes on brake fluid All models AH42.50-P-0001-01A 
NOTES Notes on repairs to brake system All models AH42.00-P-0003-01A 
IMPORTANT Ignition OFF    
1 Remove washer fluid reservoir    
2 Unscrew hydraulic lines from traction systems hydraulic unit NOTES Plug hydraulic lines and connections with blind plugs to prevent brake fluid running out.
NOTES Label hydraulic line in relation to appropriate connection before unscrewing to prevent mixing up lines and hoses.
IMPORTANTInstallation:  Pay attention to the markings when screwing on the hydraulic lines. Do not misconnect hydraulic lines.
Trace line routing to the corresponding wheel if necessary.
 
    TORQUE SPECIFICATION *BA42.40-P-1001-01A 
    SPECIAL TOOL Set of plugs Fig 4
    SPECIAL TOOL Box wrench bit Figure
    CAUTION Box wrench bit Figure
3 Remove left fender liner   AR88.10-P-1300GH
4 Disconnect 15-pin connector from hydraulic unit IMPORTANT Release bayonet lock.  
5 Remove the hydraulic unit. IMPORTANT Unscrew hydraulic unit from retaining plate and remove sideways through the wheelhouse after unclipping the transfer case vent line and unscrewing the retaining bolts for the hydraulic unit. Pull the retaining plate upwards out of the rubber mounts if necessary.  
6 Install in the reverse order IMPORTANT Rinse off any escaped brake fluid with water.  
7 Bleed brake system   AR42.10-P-0010GH 
8 Fault memory IMPORTANT Read out and erase fault memory, see Diagnosis Manual, Chassis, Volume 3.  
TORQUE SPECIFICATION Acceleration Slip Regulation (ASR)

Number Designation Model 163
BA42.40-P-1001-01A Brake line to ASR/ETS hydraulic unit Nm 15
Fig 2: Identifying Box Wrench Bit (000 589 75 03 00)
G04607437
Fig 3: Identifying Box Wrench Bit (140 589 00 03 00)
G04607438
Fig 4: Identifying Set Of Plugs (129 589 00 91 00)
G04607439