Remove/install rear axle brake caliper - AR42.10-P-0080GH
MODEL 163.113 #A up to 289564, 163.113 #X up to 754619, 163.154 #A up to 289564, 163.136
MODEL 163.154 /157 with COD XE (494a) USA version
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Remove/Install |
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Risk of poisoning
from swallowing brake fluid. Risk of injury
from skin and eye contact with brake fluid. |
Pour brake fluid only into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. |
AS42.50-Z-0001-01A |
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Risk of accident
when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. |
Before commissioning the vehicle, operate the brake pedal several times until the pressure in the brake system is built up and maintained. |
AS42.50-Z-0002-01A |
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Notes on brake fluid |
All models |
AH42.50-P-0001-01A |
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Notes on repairs to brake system |
All models |
AH42.00-P-0003-01A |
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Notes on installing brake hoses |
Model 163 |
AH42.10-P-9406-01GH |
| 1 |
Remove wheels |
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Remove/install wheels, rotate if necessary |
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AP40.10-P-4050GH |
| 2 |
Disconnect brake hose (51) from brake line (5) |
Plug connections with plugs to prevent brake fluid running out. |
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Do not allow brake fluid supply reservoir to run completely empty. |
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*BA42.10-P-1001-04A |
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Box wrench bit |
Figure |
| 3 |
Disconnect brake hose (51) from floating caliper (31b) |
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*BA42.10-P-1002-04A |
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Box wrench |
Figure |
| 4 |
Disconnect floating brake caliper (31b) from wheel carrier |
Installation:
Replace self-locking bolts (35). |
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*BA42.10-P-1002-17A |
| 5 |
Remove floating caliper (31 b) together with brake pads. |
In order to remove floating brake caliper swivel downwards (arrow).
Installation:
First insert inner brake pad into piston of floating caliper then insert outer brake pad. |
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| 6 |
Install in the reverse order |
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| 7 |
Bleed brake system |
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AR42.10-P-0010GH |
| 8 |
Check brake system for leaks |
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AR42.10-P-0100-01A |
Brake lines, brake hoses
| Number |
Designation |
Model 163.113 as of VIN A289565, X754620 163.154 as of VIN A289565 |
Model 163.113 to VIN A289564, X754619 163.154 to VIN A289564 |
| BA42.10-P-1001-04A |
Brake line to brake hose |
Nm |
18 |
18 |
| BA42.10-P-1002-04A |
Brake hose to fixed or floating caliper |
Nm |
18 |
18 |
Brake lines, brake hoses
| Number |
Designation |
Model 163.136 |
Model 163.154/157  |
| BA42.10-P-1001-04A |
Brake line to brake hose |
Nm |
18 |
18 |
| BA42.10-P-1002-04A |
Brake hose to fixed or floating caliper |
Nm |
18 |
18 |
Rear axle floating caliper
| Number |
Designation |
Model 163.136 |
Model 163.154/157 |
Model 163.113 to VIN A289564, X754619 163.154 to VIN A289564 |
| BA42.10-P-1002-17A |
Self-locking bolt, floating caliper to wheel carrier |
Nm |
23 |
23 |
23 |