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Home >> Mercedes Benz >> 2004 >> G55 >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> HVAC Testing & Repair -- G-Class (463) >> Testing & Repair >> Check air conditioning system for leakage - AR83.30-P-1761P

Check air conditioning system for leakage - AR83.30-P-1761P

MODEL 163, 169, 171, 203 (except 169.090) with CODE (580) Automatic air conditioning System filled 

MODEL 163, 169, 171, 203 (except 169.090) with CODE (581) Comfort automatic air conditioning System filled 

MODEL 164, 199, 203 as of 24.4.04, 209, 211, 215, 219.3, 220, 230, 240, 245, 251, 461.302 /304 /331 /332 /334 /342 /344 /345 /346, 463.202 /222 /236 /237 /243 /244 /245 /246 /247 /248 /249 /250 /254 /270 /271 /303 /306 /309 /322 /323 /332 /333 /336 /340 /341 /346 (except 245.286) System filled 

  Checking     
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.		 AS00.00-Z-0005-01A
DANGER Risk of explosion  caused by welding or soldering work on closed air conditioning system. Risk of poisoning  caused by inhaling overheated refrigerant vapors. Risk of injury  to skin and eyes caused by contact with liquid refrigerant. Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated areas. Carry out repair work on the air conditioning system circuit only after the system has been drained. AS83.00-Z-0001-01A
NOTES Procedure for a damaged or leaky air conditioning system   AH83.30-N-0004-01A
IMPORTANT Notes on handling R134a refrigerant Air conditioning with refrigerant R134a AH83.30-N-0003-01A
    IMPORTANT Check whether all steps of the diagnosis trees from the adviser on "Vehicle air conditioning" technology have been processed.  
1 Light up the complete engine compartment with a UV lamp, if necessary remove the remains of the existing contrast agent using special cleaner and wash the engine    
2 Check the refrigerant circuit using leak detector additives IMPORTANT Carry out steps as per the operating instructions of the UV leak detection kit.
IMPORTANT Use only the approved MB leak detector additives. If it is proven that a different leak detector additive has been used, we will refuse to reimburse costs inside the warranty and goodwill term. Daimler AG reserves the right to perform reexaminations. UV leak detector kit for air conditioning systems gotis://E_83_04.0 		  
3 Inspect the air conditioning circuit for leaks IMPORTANT If there is a pressure loss and no leak is found in the refrigeration circuit: ↓  
Remove expansion valve
Model 163		 AR83.30-P-5520GH
Model 164 AR83.30-P-5520GZ
Models 169, 245 AR83.30-P-5520AK
Model 171 AR83.30-P-5520V
Model 199 AR83.30-P-5520SLR
Model 203 AR83.30-P-5520P
Model 209 AR83.30-P-5520Q
Model 211 AR83.30-P-5520T
Model 215, 220 AR83.30-P-5520M
Model 219.3 AR83.30-P-5520TX
Model 230 AR83.30-P-5520R
Model 240 AR83.30-P-5520H
Model 251 AR83.30-P-5520RT
Model 461.302/ 304/ 332/ 334/ 342/ 344/345/ 346 AR83.30-P-5520GA
Model 461.331 AR83.30-P-5520GLC
Model 463.202 /222 /236 /237 /243 /244 /245 /246 /247 /248 /249 /250 /254 /270 /271 /303 /306/ 309 /322 /323 /332 /333 /336/ 340 /341/346 AR83.30-P-5520GM 
4 Inspect area between expansion valve and firewall for contrast agent using UV IMPORTANT When no traces of contrast agent can be detected: ↓
Check evaporator for leaks
Model 163, 463.202 /222 /236 /237 /243 /244 /245 /246 /247 /248 /249 /250 /254 /270 /271 /303 /306 /309 /322 /323 /332 /333 /336 /340 /341 /346		  
Model 461.302 /304 /332 /334 /342 /344 /345 /346, 215, 220 AR83.30-P-5550A
Model 461.331 AR83.30-P-5550GLC
Model 164, 169, 171, 199, 209, 211, 219, 230, 240, 245, 251 AR83.30-P-5550Q
Model 203 AR83.30-P-5550P
5 Charge air conditioning system IMPORTANT Fill air conditioning system with refrigerant R 134a  
FLUID SPECIFICATION Model 163 *BF83.30-P-1001-01B 
FLUID SPECIFICATION Model 164 *BF83.00-P-1001-01F 
FLUID SPECIFICATION Model 171, 211, 215, 220, 230 *BF83.00-P-1001-01A 
FLUID SPECIFICATION Model 203, 209 *BF83.30-P-1001-01B 
FLUID SPECIFICATION Model 169, 245 *BF83.00-P-1001-01D 
FLUID SPECIFICATION Model 199 *BF83.00-P-1001-01C 
FLUID SPECIFICATION Model 219.3 *BF83.00-P-1001-01E 
FLUID SPECIFICATION Model 240 *BF83.00-P-1001-01B 
FLUID SPECIFICATION Model 251 *BF83.00-P-1001-01G 
FLUID SPECIFICATION Model 461, 463 *BF83.30-P-1001-01A 
AIR CONDITIONING SYSTEM

Number Designation Model 163 Model 203 Drier at side Model 203 Drier underneath
BF83.30-P-1001-01B Refrigerants Filling capacity g 750 750 850
Specifications for Operating Fluids Sheet BB00.40-P-0361-00A BB00.40-P-0361-00A BB00.40-P-0361-00A
AIR CONDITIONING SYSTEM/AUTOMATIC AIR CONDITIONING

Number Designation Model 171 with engine 113 Model 171 with engine 271, 272 up to vehicle ID 1F187119 without code 809 Model 171 with engine 271, 272 as of vehicle ID 1F187120 or with code 809
BF83.00-P-1001-01A Capacity air conditioning system/ automatic air conditioning Refrigerant R12 g - - -
Refrigerant R134 a g 670 670 530
Specifications for Operating Fluids Sheet BB00.40-P-0361-00A BB00.40-P-0361-00A BB00.40-P-0361-00A
AIR CONDITIONING SYSTEM/AUTOMATIC AIR CONDITIONING

Number Designation Model 211 Model 215
BF83.00-P-1001-01A Capacity air conditioning system/ automatic air conditioning Refrigerant R12 g - -
Refrigerant R134 a g 950 950
Specifications for Operating Fluids Sheet BB00.40-P-0361-00A BB00.40-P-0361-00A
AIR CONDITIONING SYSTEM/AUTOMATIC AIR CONDITIONING

Number Designation Model 220 without rear air conditioning Model 220 with rear air conditioning Model 230
BF83.00-P-1001-01A Capacity air conditioning system/ automatic air conditioning Refrigerant R12 g - - -
Refrigerant R134 a g 950 1050 920
Specifications for Operating Fluids Sheet BB00.40-P-0361-00A BB00.40-P-0361-00A BB00.40-P-0361-00A
AIR CONDITIONING SYSTEM/AUTOMATIC AIR CONDITIONING

Number Designation Model 169.006/007/031/032/033/306/307/331/332/333 Model 169.008/034/308/334 up to vehicle ID 1J393301 Model 169.008/034/308/334 as of vehicle ID 1J393302
BF83.00-P-1001-01D Capacity air conditioning system/ automatic air conditioning Refrigerant R134 a g 770 840 770
Specifications for Operating Fluids Sheet BB00.40-P-0361-00A BB00.40-P-0361-00A BB00.40-P-0361-00A
AIR CONDITIONING SYSTEM/AUTOMATIC AIR CONDITIONING

Number Designation Model 240 Front air conditioning system Model 240 Rear air conditioning system
BF83.00-P-1001-01B Capacity air conditioning system/ automatic air conditioning Refrigerant R134 a g 950 950
Specifications for Operating Fluids Sheet BB00.40-P-0361-00A BB00.40-P-0361-00A
AIR CONDITIONING SYSTEM/AUTOMATIC AIR CONDITIONING

Number Designation Model 245.207/231/232/233 Model 245.208/234 up to vehicle ID 1J176283 Model 245.208/234 as of vehicle ID 1J176284
BF83.00-P-1001-01D Capacity air conditioning system/ automatic air conditioning Refrigerant R134 a g 770 840 770
Specifications for Operating Fluids Sheet BB00.40-P-0361-00A BB00.40-P-0361-00A BB00.40-P-0361-00A
AIR CONDITIONING SYSTEM/AUTOMATIC AIR CONDITIONING

Number Designation Model 199
BF83.00-P-1001-01C Capacity air conditioning system/ automatic air conditioning Refrigerant R134 a g 980
Specifications for Operating Fluids Sheet BB00.40-P-0361-00A
AIR CONDITIONING SYSTEM/AUTOMATIC AIR CONDITIONING

Number Designation Model 219
BF83.00-P-1001-01E Filling capacity for air conditioning/automatic air conditioning system Refrigerant R134 a g 950
Specifications for Operating Fluids Sheet BB00.40-P-0361-00A
AIR CONDITIONING SYSTEM

Number Designation Model 209 Drier at side Model 209 Drier underneath, except code P98 Model 209 Drier underneath, with code P98
BF83.30-P-1001-01B Refrigerants Filling capacity g 750 850 900
Specifications for Operating Fluids Sheet BB00.40-P-0361-00A BB00.40-P-0361-00A BB00.40-P-0361-00A
AIR CONDITIONING

Number Designation Model 461.302/304/331/332/334/342/344/345/346 Model 463.202/222/236/237/303/306/336/340/341/346
BF83.30-P-1001-01A Refrigerant capacity   g 1080 1000
Specifications for Operating Fluids Sheet BB00.40-P-0361-00A BB00.40-P-0361-00A
AIR CONDITIONING

Number Designation Model 463.206/209/232/233/240/243/244/245/246/247/249/250/254/270/271, Model 463.241/248 without code HH7 Model 463.236/241/248 with code HH7
BF83.30-P-1001-01A Refrigerant capacity   g 1050 1180
Specifications for Operating Fluids Sheet BB00.40-P-0361-00A BB00.40-P-0361-00A
AIR CONDITIONING

Number Designation Model 463.309/332/333 Model 463.322/323
BF83.30-P-1001-01A Refrigerant capacity   g 1070 1070
Specifications for Operating Fluids Sheet BB00.40-P-0361-00A BB00.40-P-0361-00A
AIR CONDITIONING SYSTEM/AUTOMATIC AIR CONDITIONING

Number Designation Model 251 without air conditioning in rear (code 582) Model 251 with air conditioning in rear (code 582)
BF83.00-P-1001-01G Air conditioning/ automatic air conditioning filling capacity Refrigerant R134 a g 970 1220
Specifications for Operating Fluids Sheet BB00.40-P-0361-00A BB00.40-P-0361-00A
AIR CONDITIONING SYSTEM/AUTOMATIC AIR CONDITIONING

Number Designation Model 164.1/8 without air conditioning in rear (code 582) Model 164.8 with air conditioning in rear (code 582)
BF83.00-P-1001-01F Filling capacity for air conditioning/ automatic air conditioning system Refrigerant R134 a g 970 1220
Specifications for Operating Fluids Sheet BB00.40-P-0361-00A BB00.40-P-0361-00A
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