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Home >> Mercedes Benz >> 2004 >> G55 >> Repair and Diagnosis >> General Information >> Towing >> Testing & Repair -- G-Class (463) >> Testing & Repair >> Remove contacts from 2.5 solder contact plug round plug contact - AR00.19-P-0120-18A

Remove contacts from 2.5 solder contact plug round plug contact - AR00.19-P-0120-18A

Fig 1: Identifying New Passenger Vehicle Wiring Harness Repair Kit (220 589 04 99 00)
G07705399Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)
G07705400Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Blade Holder With Clamping Pliers (220 589 01 99 50)
G07705401Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying RK 2.5 Blade Solder Contact (220 589 01 99 53)
G07705402Courtesy of MERCEDES-BENZ USA

Unfasten secondary release on version with slide 

  1. Insert a suitable tool under the slide valve cap (1) and press the slide valve out of the last detent in direction shown by arrow.
    Fig 5: Pressing Slide Valve Out Of Last Detent
    G07705403Courtesy of MERCEDES-BENZ USA

    Unfasten secondary release on version with securing clip 

  2. Using a suitable tool, pry up the side tabs of the retaining clamp (1).
  3. Open the retaining clamp (1).
    Fig 6: Prying Up Side Tabs Of Retaining Clamp
    G07705404Courtesy of MERCEDES-BENZ USA

    Unpin contact from the connector 

  4. Insert blade holder with MPECIAL TOOL clamping pliers and MPECIAL TOOL RK 2.5 solder contact blade from rear side into cable duct of connector.

    IMPORTANT Align sleeve of MPECIAL TOOL RK 2.5 solder contact blade to spring shackle (1) of connector housing.

    This step presses on the spring shackle (1) of the connector.

  5. Remove contact pin together with blade holder with MPECIAL TOOL clamping pliers and RK 2.5 solder contact blade from connector by gently pulling towards rear.
    Fig 7: Removing Contact Pin From Connector
    G07705405Courtesy of MERCEDES-BENZ USA