LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2004 >> G55 >> Repair and Diagnosis >> Engine Performance >> Tune-Up >> Electrical - Engine -- G-Class (463) >> Testing & Repair >> Remove/install ignition coils - AR15.12-P-2003A

Remove/install ignition coils - AR15.12-P-2003A

ENGINES 112.910 in MODEL 202.026/086 

ENGINES 112.920 in MODEL 202.029/089 

ENGINES 112.921 in MODEL 210.063/081/263/281 

ENGINES 112.922 in MODEL 220.063/163 

ENGINES 112.923 in MODEL 129.059 

ENGINES 112.940 in MODEL 208.365/465 

ENGINES 112.941 in MODEL 210.065/082/265/282 

ENGINES 112.942 in MODEL 163.154 

ENGINES 112.943 in MODEL 129.064 

ENGINES 112.944 in MODEL 220.065/165 

ENGINES 112.945 in MODEL 463 

ENGINES 113.940 in MODEL 210.070/270 

ENGINES 113.941 in MODEL 220.070/170 

ENGINES 113.960 in MODEL 215.375, 220.075/175/875 

ENGINES 113.961 in MODEL 129.068 

ENGINES 113.962/982 in MODEL 463 

ENGINES 113.980 in MODEL 210.074/274 

ENGINES 113.944 in MODEL 202.033/093 

ENGINES 113.942 in MODEL 163.172 

ENGINES 113.943 in MODEL 208.370/470 

ENGINES 113.984 in MODEL 208.374/474 

ENGINES 113.981 in MODEL 163.174 

ENGINES 112.912 in MODEL 203.061/261, 209.361/461 

ENGINES 112.946 in MODEL 203.064/264 

ENGINES 112.947 in MODEL 170.465 

ENGINES 112.960 in MODEL 170.466 

ENGINES 113.986 in MODEL 215.373, 220.073/173 

ENGINES 112.961 in MODEL 203.065/265 

ENGINES 113.965 in MODEL 163.175 

ENGINES 113.963 in MODEL 230.475 

ENGINES 113.968 in MODEL 209.375/475 

ENGINES 112.913 in MODEL 211.061/261 

ENGINES 112.949 in MODEL 211.065/265 

ENGINES 113.967 in MODEL 211.070/270 

ENGINES 113.992 in MODEL 230.474 

ENGINES 113.987 in MODEL 209.376/476 

ENGINES 112.955 in MODEL 209.365/465 

ENGINES 113.990 in MODEL 211.076/276 

ENGINES 113.991 in MODEL 215.374, 220.074/174 

ENGINES 112.916 in MODEL 203.081/281 

ENGINES 112.953 in MODEL 203.084/284 

ENGINES 112.972 in MODEL 220.067/167 

ENGINES 112.973 in MODEL 230.467 

ENGINES 112.970 in MODEL 163.157 

ENGINES 112.975 in MODEL 220.087/187 

ENGINES 113.948 in MODEL 220.083/183 

ENGINES 113.966 in MODEL 220.084/184 

ENGINES 112.917 in MODELS 211.080/280 

ENGINES 112.954 in MODEL 211.082/282 

ENGINES 113.969 in MODEL 211.083/283 

ENGINES 113.988 in MODEL 203.076/276 

ENGINES 113.993 in MODEL 463.270/271 

ENGINES 113.989 in MODEL 171.473 

ENGINES 113.995 in MODEL 230.472 

Shown on engine 112 

Fig 1: Identifying Ignition Coils
G07712613Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

16.5.06 "Disconnect/connect battery ground line" removed Model 203, 209,  
REMOVINGINSTALLING Remove/install     
DANGER Hazard  from touching parts which conduct high voltages Do not touch parts which conduct high voltages. Persons who wear electronic implants (e.g. heart pacemakers) should never perform any work on the ignition system. AS15.10-Z-0001-01A 
NOTES Notes on avoiding damage to ignition system   AH15.10-P-0002-01D 
1 Deactivate service mode in TELE AID emergency call system IMPORTANT Only on model 463.270 with code: Tele-Aid car phone emergency call system ET2. AR82.95-P-0005-03GR
IMPORTANT Notes on TELE AID emergency call system Model 463.243/244/245/247/248/250/254/270/309/322/323/332/333 TELE AID car telephone emergency call system ET2 AH82.95-P-0001-01GA
2 Disconnect ground line from battery Model 463 except model 463.241/248 with code 979 special protection version AR54.10-P-0003G
    Model 463.241 with:
  • special protection version code 979,
  • special protection version FB4 with code ZS4,
  • special protection version FB6 with code ZS6,
  • special protection version FB7 with code ZS7,
  • additional battery 100 Ah incl. cutoff relay CODE E26.
AR54.10-P-0003PV
    Model 463.248 with:
  • special protection version, code 979,
  • special protection version FB6, code ZS6,
  • special protection version FB7, code ZS7,
  • additional battery 100 Ah including cutoff relay, code E26.
AR54.10-P-0003PM
3 Unclip cover on front side of engine Model 211, 215, 220, 230.475/476  
4.1 Remove engine cover with integrated air filter Except model 170.466, 203.065/076/265/276, 209.376/476 from 24.4.04, 211.076/276, 215.374, 220.074/174, 230.474, 463.270/271
IMPORTANT The air filter is integrated in the engine cover. Remove the engine cover or the air filter housing by pulling it from the cylinder head covers vertically in the upward direction.
 
4.2 Remove air filter housing Model 170.466, 203.065/265, 211.076/276,
215.374.220.74/174, 230.474
AR09.10-P-1150SVK
    Model 203.076/276, 209.376/476 from 24.4.04, 171.473 AR09.10-P-1150AC
    Model 463.270/271 AR09.10-P-1150GX
5 Remove screw (5/3)TORQUE SPECIFICATION   *BA15.10-P-1001-04A 
6 Detach spark plug connector (5/1) from the spark plugs IMPORTANT Pry off spark plug connector (5/1) using open-end wrench, double over the cylinder head cover of the spark plugs.
IMPORTANTInstallation:  Observe the identification of the connector (arrow) on the cylinder head cover and the ignition coil of cylinders 1 to 6 or 1 to 8 for the corresponding spark plug connector (5/1)
MPECIAL TOOL Double open-ended wrench
Fig 2
7 Separate electrical connector of ignition coil of cylinder 1 to 6 (T1/1 to T1/6) or 1 to 8 (T1/1 to T1/8) IMPORTANTInstallation:  Install new cable ties.  
8 Remove ignition coil of cylinder 1 to 6 (T1/1 to T1/6) or 1 to 8 (T1/1 to T1/8)    
9 Install in the reverse order    
10 Activate Service mode in Tele-Aid emergency call system IMPORTANT Only on model 463.270 with code: Tele-Aid car phone emergency call system ET2. AR82.95-P-0005-03GR
IMPORTANT Notes on TELE AID emergency call system Model 463.243/244/245/247/248/250/254/270/309/322/323/332/333 TELE AID car telephone emergency call system ET2 AH82.95-P-0001-01GA
IGNITION COIL

Number Designation   Engine 112, 113
BA15.10-P-1001-04A Bolt, ignition coil to cylinder head cover Nm 8
Fig 2: Identifying Open-End Wrench, Double (110 589 01 01 00)
G07471486Courtesy of MERCEDES-BENZ USA