Adjust rear-end door - AR72.20-P-1032A
MODEL 463.220/221/222/224/225/227/228/230/231/232/233/240/241/243/244/245/246/247/249/270/271/320/321/322/323/324/325/327/328/330/331/332/333/336/340/341 Station wagon
MODEL 463.248 except CODE (979) Special protection version
MODEL 463.237/346 up to model year 2013/model refinement package 2012
MODEL 463.236 except CODE (979) Special protection version up to model year 2013/facelift 2012
| Removing | |||
| 1 | Remove ball pivot (1) from rear door | ||
| 2 | Remove striker (2) on rear door | ||
| 3 | Remove locking lug (3) on body | ||
| 4 | Remove left edge protection (4) from rear door pillar | ||
| 5 | Remove left paneling (5) from rear door pillar | Model 463.220/221/224/225/227/228/230/231/232/233/240/241/320/321/324/325/327/328/330/331 Model 463.222/237/243/244/245/246/247/249/270/271/322/323/332/333/336/340/341/346 Model 463.236/248 |
AR68.30-P-4505GK |
| 6 | Remove cover from left rear electrical compartment | ||
| 7 | Remove cover in left rear wheel well | ||
| 8 | Remove door hinge cap | ||
| 9 | Remove rear-end door lining | Single-wing rear-end door with window | AR72.20-P-6615G |
| 10 | Adjust rear-end door in relation to body and rear-end door gap | Single-wing rear-end door with window | AR72.20-P-1032-01A *BE72.20-P-1001-01A |
| 11 | Adjust striker (6) for rear door lock on rear door pillar | *BE72.20-P-1001-01A | |
| Install | |||
| 12 | Install striker (2) on rear door | ||
| 13 | Install locking lug (3) on body | ||
| 14 | Adjust striker (2) and latch section (3) of rear door | AR72.20-P-1032-02A *BE72.20-P-1001-01A |
|
| 15 | Open and close rear door several times. | ||
| 16 | Screw in ball pivots (1) with shims | *BR00.45-Z-1040-02A | |
| 17 | Adjust ball stud (1) of rear-end door | Single-wing rear-end door | AR72.20-P-1032-03A |
| *BA72.20-P-1001-01A | |||
| 18 | Grease striker (2), latch section (3) and ball stud (1) | Vaseline | *BR00.45-Z-1015-06A |
| 19 | Install rear-end door paneling | Single-wing rear-end door with window | AR72.20-P-6615G |
| 20 | Install door hinge protective cap | ||
| 21 | Install cover in left rear wheel well | ||
| 22 | Install cover on left rear electrical compartment | ||
| 23 | Install left paneling (5) on rear door pillar | Model 463.220/221/224/225/227/228/230/231/232/233/240/241/320/321/324/325/327/328/330/331 Model 463.222/237/243/244/245/246/247/249/270/271/322/323/332/333/336/340/341/346 Model 463.236/248 |
AR68.30-P-4505GK |
| 24 | Install left edge protection (4) on rear door pillar |
TEST VALUES - REAR-END DOOR
| Number | Designation | Model 461, 463 | |||
|---|---|---|---|---|---|
| BE72.20-P-1001-01A | Protrusion in relation to rear-end door pillar | Measuring range | 30 mm below top edge of door | mm | 0 to 1.5 |
| 30 mm below character line (door ridge) | mm | 0 to 1.5 | |||
| 150 mm above door bottom edge | mm | 0 to 1.5 |
REAR-END DOOR
| Number | Designation | Model 461, 463 | |
|---|---|---|---|
| BA72.20-P-1001-01A | Ball stud on rear-end door | Nm | 20 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1040-02A | Adhesive fastening, Loctite 648 | A 003 989 32 71 |
| BR00.45-Z-1015-06A | Vaseline | Karl Kappler GmbH & Co. KG, Liebknechtstr. 48, D-70565 Stuttgart Tel. +49 711 7868-481 Fax +49 711 7868-489 www.karl-kaeppler.de |