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Remove/install side window - AR67.30-P-2305PM

MODEL 463.236 /248 with CODE (979) Special protection version with CODE (ZS6) Special protection version FB6 

Fig 1: Identifying Side Window Components
G07873988Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Side Window FM/AM Antenna Amplifier And Protective Frame
G07873989Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Theft Protection
G07873990Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Side Window Components
G07873991Courtesy of MERCEDES-BENZ USA
REMOVING Removing     
DANGER Risk of injury caused by hands or feet being pinched or crushed when working on windshield or windows Secure panes and windows against falling down, use only lifting tools specified for this purpose; wear protective shoes. AS67.00-Z-0003-01A 
1 Mask side piece with adhesive tape in area of side window NOTES Attach adhesive tape to prevent damage to paintwork.  
2 Remove trim frame (3) from side window (1) IMPORTANT Velcro connection  
3 Attach vacuum lifting device to side window (1) Vacuum lifting device for special protection vehicles gotis://K_67.0_03.0   
4 Remove protective frame (4) IMPORTANT Have second person help remove protective frame (4)  
5 Remove theft protection (7)    
6 Cut window rubber element (2) IMPORTANT Do not damage side window antenna cable (A2/33). Cut window rubber element (2) from inside with sharp knife.  
7 Disconnect connector plugs on side window antenna (A2/33) from connections on side window FM/AM antenna amplifiers (A2/35)    
8 Adjust both side window supports (5) downward    
9 Uniformly press side window (1) toward outside along edges IMPORTANT Use crane or lifting device to remove side window (1) or have second person help.
Vacuum lifting device for special protection vehicles gotis://K_67.0_03.0 
 
NOTES Notes on avoiding damage to windows installed in special high-security vehicles Model 463.236/248 AH67.00-P-0003-01PV
INSTALLING Install     
10 Remove tape.    
11 Install new window rubber element (2) on side window (1) IMPORTANT Bottom separation point  
12 Pull pulling cord (6) over window rubber element (2)    
13 Coat window rubber element (2) with lubricant Antifriction agent *BR00.45-Z-1032-06A 
14 Insert side window (1) and press on IMPORTANT Use crane or lifting device to install side window (1) or have second person help.
Vacuum lifting device for special protection vehicles gotis://K_67.0_03.0 
 
NOTES Notes on avoiding damage to windows installed in special high-security vehicles Model 463.236/248 AH67.00-P-0003-01PV
15 Align sealing lip on window rubber element (2)    
16 Pull in pulling cord (6) IMPORTANT Uniformly and carefully pull pulling cord (6) out toward middle of window, simultaneously have second person press against window from outside. Sealing lip on window rubber element (2) should make contact all the way around.  
17 Adjust both side window supports (5) upwards and align side window (1) IMPORTANT Adjust side window supports (5) until side window (1) makes contact all the way around.  
18 Install theft protection (7) IMPORTANT Use new microencapsulated bolts.  
19 Connect connector plugs on side window antenna (A2/33) to connections on side window FM/AM antenna amplifiers (A2/35)    
20 Check radio for proper function    
21 Install protective frame (4) IMPORTANT To position protective frame (4) have second person help
IMPORTANT Use new microencapsulated bolts.
 
22 Install trim frame (3) Replace Velcro strip. *BR00.45-Z-1042-02A 
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1042-02A Quick Seal Black art. no. 34503 Kent Industries Deutschland
Am Nordkanal 8
47877 Willich
Germany
Tel. +49 2154 9567-0
Fax +49 8001885 140
www.kenteurope.com
BR00.45-Z-1032-06A Antifriction agent A 000 989 08 60