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Home >> Mercedes Benz >> 2004 >> E500 Base >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbocharging - 211 Chassis >> Testing & Repair >> Remove/install top charge air distributor - AR09.41-P-1320SVK

Remove/install top charge air distributor - AR09.41-P-1320SVK

ENGINE 112.960 in MODEL 170.466 

ENGINE 112.961 in MODELS 203.065 /265 

ENGINE 113.992 in MODEL 230.474 

ENGINE 113.990 in MODELS 211.076 /276 

ENGINE 113.991 in MODELS 215.374, 220.074 /174 

ENGINE 113.995 in MODEL 230.472 

Fig 1: Identifying Top Charge Air Distributor Components
G04732130

Shown on engine 113.990 

REMOVINGINSTALLING Remove/install     
1 Remove top engine cover IMPORTANT Detach engine cover above on both sides of the air filter housing (1) and at the bracket towards the top.  
2 Remove right and left engine intake air duct    
3 Remove air filter housing (1). IMPORTANT When removing the air filter housing (1) make sure that the intake lines (4) are not twisted. If the air filter housing (1) is removed incorrectly, the steel ring in the intake line (4) can become deformed and work itself loose when the engine is running. AR09.10-P-1150SVK 
    IMPORTANT Carefully lift air filter housing (1) and remove crankcase bleed hose (2) from fitting (3) on intake line (4).  
    NOTESInstallation:  Ensure that the catches (5) do not break off when fitting onto the throttle valve actuator. The catches (5) can be sucked in by the engine and cause engine damage.  
    IMPORTANTInstallation:  Moisten sealing ring, throttle valve actuator and rubber retainers with liquid lubricant.  
    Lubricant *BR00.45-Z-1002-06A 
4 Loosen hose clamps (6) at the top of charge air distributor (110/6)    
5 Remove bolt (110/8) at top of charge air distributor (110/6) IMPORTANT Note the different lengths of bolts. Cover over openings with a fluffy rag.  
    TORQUE SPECIFICATION *BA09.41-P-1001-01C 
6 Lift off top air distributor (110/6) on left and right IMPORTANTInstallation:  Use new seals (110/7).  
7 Install in the reverse order    
TORQUE SPECIFICATION CHARGE AIR PIPE/CHARGE AIR COOLING

Number Designation Engines 112.960/961 AMG Engine 113.992/993/995 Engines 113.990/991
BA09.41-P-1001-01C Bolt, upper part of charge air distributor to bottom part of charge air distributor Nm 10 10 9
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-06A Lubricant A 000 989 01 60