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Home >> Mercedes Benz >> 2004 >> CLK55 2D Convertible >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbocharging - 209 Chassis >> Testing & Repair >> Remove, install tumble flap position sensor at intake manifold - AR09.20-P-1995QB

Remove, install tumble flap position sensor at intake manifold - AR09.20-P-1995QB

ENGINE 272.920 in MODELS 203.052 /252 /752 

ENGINE 272.940 in MODELS 203.054 /254, 209.354 /454 

ENGINE 272.960 in MODELS 203.056 /256 /756, 209.356 /456 

ENGINE 272.970 in MODELS 203.087 /287 

ENGINE 272.941 in MODELS 203.092 /292 

ENGINE 273 in MODEL 209 

Fig 1: Identifying Tumble Flap Position Sensor At Intake Manifold Components
G04732129Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, tailgates or sliding roof. Keep body parts and limbs well clear of moving parts. AS00.00-Z-0011-01A
NOTES Notes on avoiding damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
1 Turn key in ignition switch to position "0".    
2 Open engine hood and raise to vertical position Model 203 AR88.40-P-1000P
    Model 209 AR88.40-P-1000Q
3 Remove air filter housing   AR09.10-P-1150QB 
4 Release and disconnect electrical connector (1) at left intake manifold tumble flap position sensor (B28/9) or right intake manifold tumble flap position sensor (B28/10)    
5 Remove bolt (2) TORQUE SPECIFICATION *BA09.20-P-1002-01N 
6 Remove left intake manifold tumble flap position sensor (B28/9) or right intake manifold tumble flap position sensor (B28/10) from resonance intake manifold (3) IMPORTANTInstallation:  Replace the gaskets.  
7 Install in the reverse order    
8 Read out fault memory STAR DIAGNOSIS system *WH58.30-Z-1048-13A 
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect STAR DIAGNOSIS and read out fault memory   AD00.00-P-2000-04A
INTAKE MANIFOLD

Number Designation Engine 272 Engine 273
BA09.20-P-1002-01N Bolt connecting tumble flap position sensor to resonance intake manifold Nm 6 6
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1048-13A STAR DIAGNOSIS system, Compact Passenger Car 6511 1801 00