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Home >> Mercedes Benz >> 2004 >> CLK55 2D Convertible >> Repair and Diagnosis >> Collision >> General Collision Information >> Side Wall -- Testing & Repair -- 209 Chassis - 1 Of 3 >> Testing & Repair >> Remove/install C-pillar - AR63.20-P-0500Q >> Prepare C-pillar for installation - AR63.20-P-0500-02Q

Prepare C-pillar for installation - AR63.20-P-0500-02Q

COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1001-02A Hole punching pliers, dia. 6 mm.
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
Fig 1: Identifying Punch Holes Area
G04958964Courtesy of MERCEDES-BENZ USA
  1. Grind connection surfaces down to bare metal in shaded areas. Sand spot weld flanges to bare metal on both sides
  2. Punch holes of 7 mm dia. (area K).
  3. Grind connection surfaces down to bare metal in shaded areas. Sand spot weld flanges to bare metal on both sides
  4. Transfer separation cut from vehicle to new part and separate (area F).
  5. Coat insides of connection surfaces with zinc dust paint.
    Fig 2: Identifying Cutting Area
    G04958965Courtesy of MERCEDES-BENZ USA