LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2004 >> CLK55 2D Convertible >> Repair and Diagnosis >> Collision >> General Collision Information >> Side Wall -- Testing & Repair -- 209 Chassis - 1 Of 3 >> Testing & Repair >> Partially replace outer rear wheel well - AR63.10-P-0660QA >> Detaching the outer rear wheel well - AR63.10-P-0660-01Q

Detaching the outer rear wheel well - AR63.10-P-0660-01Q

Fig 1: Identifying Spot Weld Milling Cutter (201 589 00 51 00)
G04958838Courtesy of MERCEDES-BENZ USA
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1002-01A Ball cutter, dia. 12 mm
WH58.30-Z-1006-01A Vario Drill WS 91 spot weld removing tool
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1021-04A Cutting disk, dia. 65 mm, 80 m/s (max. 23, 500 RPM)
WH58.30-Z-1024-04A Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 RPM)
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1002-03A Straight grinder (electric/pneumatic)
WE58.40-Z-1003-03A Angle grinder (electric/pneumatic)
WE58.40-Z-1004-03A Body saw (electric/pneumatic)
WE58.40-Z-1005-03A Wet/dry vacuum cleaner
WE58.40-Z-1001-05A Two-post lifting platform
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
Fig 2: Identifying Cutter Welding Area
G04958839Courtesy of MERCEDES-BENZ USA
  1. Fasten water drain hose above sawing cut (area A).
  2. Mark separation point on outer rear wheel well and cut (area A).

    IMPORTANT Do not damage inner wheel well below.

  3. Expose spot welds and cut out with spot weld cutter (areas B, D and E).
  4. Remove rear outer wheel well
    Fig 3: Identifying Shaded Areas
    G04958840Courtesy of MERCEDES-BENZ USA
  5. Grind connection surfaces down to bare metal in shaded areas. Sand spot weld flanges to bare metal on both sides
  6. Remove grinding and drilling chips with wet/dry vacuum cleaner.
  7. Coat insides of spot weld flanges with zinc dust paint.