Replacing the rear inner wheel well complete - AR63.10-P-0670QA: Notes

MODEL 209.4 

When replacing the rear fender and the wheel well liner completely 

	Remove
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Risk of death  caused by vehicle slipping or toppling off the lifting platform.	Align vehicle between the columns of the and position the four support plates below the lifting platform support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of death  caused by high voltage used for arc welding. Risk of explosion  caused by welding in the area of highly inflammable materials. Injury hazard from welding spatter and UV-light while welding. Risk of poisoning  caused by inhaling welding vapors.	Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the danger zone. Use air extractor.	AS00.00-Z-0007-01A
	General information on repairs to body	All models	AH60.00-N-0001-01A
	Measures for preventing damage to vehicles or components when performing arc welding work	All models	AH00.00-N-0005-01A
	Notes on paintwork repairs	All models	AH98.00-P-9408-02A
	General information on MB materials	All models	AH98.00-P-9409-03A
1	Remove detachable parts in area to be repaired
2	Cover all detachable body components remaining in vehicle (area to be repaired)	Tarpaulin (fire-resistant)	*WH58.30-Z-1001-40A
3	Equip Celette or Car-Bench straightening bench with modular members or crossmembers and straightening set	Observe set-up plans enclosed!
		Celette straightening bench M8S	*WE58.40-Z-1001-01E
		Celette straightening bench Sevenne	*WE58.40-Z-1001-01E
		Set of Celette modular members 955.940	*WE58.40-Z-1007-01E
		Celette additional member 955.908	*WE58.40-Z-1008-01E
		Celette straightening bracket set 7203.300	*WE58.40-Z-1029-01A
		Celette straightening set 7209.309 (for model A 209), as supplement to 7203.300 (model 203), as well as 7203.310 (model C 209)	*WE58.40-Z-1042-01A
		Multi-Z straightening set system MZ 450.000	*WE58.40-Z-1006-01E
		Car-Bench straightening bench BT 17	*WE58.40-Z-1003-01E
		Car-Bench straightening bench BT 43/1	*WE58.40-Z-1003-01E
		Car-Bench universal crossmember set A296	*WE58.40-Z-1010-01E
		Car-Bench straightening bracket set 82434	*WE58.40-Z-1030-01A
4	Set vehicle onto straightening bench using two-column lift and fasten	Two-post lift	*WE58.40-Z-1001-05A
	General information concerning body repair		AH60.00-N-0001-01A
5	Remove portal frame at rear with welding devices	Observe set-up plans enclosed!
		Portal frame	Figure
		Multi-Z element MZ 260	Figure
		When building up the portal frame at the rear an additional set if multi-Z elements MZ 260 must be used.
		Welding devices	Figure
6	Remove rear fender		AR63.50-P-1400QA
7	Cut away rear wheel well liner assembly		AR63.10-P-0661QA
8	Separate inner rear wheel well		AR63.10-P-0670-01QA
		Welding spot miller cutter	Figure
		Spherical milling cutter, 12 mm dia.	*WH58.30-Z-1002-01A
		Round wire brush, braided, 70 mm dia.	*WH58.30-Z-1001-03A
		Vario Drill WS 91 spot weld removing tool	*WH58.30-Z-1006-01A
		Abrasive disk, 115 mm dia., 80m/s 13, 250 RPM)	(max. *WH58.30-Z-1024-04A
		Cutting disk, 65 mm dia., 80 m/s (max. 23, 500 RPM)	*WH58.30-Z-1021-04A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Straight grinder (electric/pneumatic)	*WE58.40-Z-1002-03A
		Angular grinder (electric/pneumatic)	*WE58.40-Z-1003-03A
		Body saw (electric/pneumatic)	*WE58.40-Z-1004-03A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
9	Prepare rear inner wheel well for installation		AR63.10-P-0670-03QA
		Round wire brush, braided, 70 mm dia.	*WH58.30-Z-1001-03A
		Abrasive disk, 115 mm dia., 80m/s (max. 13, 250 RPM)	*WH58.30-Z-1024-04A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Angular grinder (electric/pneumatic)	*WE58.40-Z-1003-03A
		Body saw (electric/pneumatic)	*WE58.40-Z-1004-03A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
10	Install rear inner wheel well		AR63.10-P-0670-04QA
	General information on riveting		AH60.00-P-0003-01N
		Portal frame	Figure
		Welding devices	Figure
		Round wire brush, braided, 70 mm dia.	*WH58.30-Z-1001-03A
		Electrode miller	*WH58.30-Z-1003-01A
		Clamping pliers	*WH58.30-Z-1003-02A
		PowerBird blind rivet tool	*WE58.40-Z-1003-14A
		Hand riveter	*WH58.30-Z-1003-29A
		Screw-on pliers, 6.4 mm dia. -clamping range 0-15 mm, identification color silver	*WH58.30-Z-1038-02A
		Abrasive disk, 115 mm dia., 80m/s (max. 13, 250 RPM)	*WH58.30-Z-1024-04A
		Cutting disk, 65 mm. dia., 80m/s (max.	23, 500 RPM)*WH58.30-Z-1021-04A
		Inert gas welder	*WE58.40-Z-1001-02A
		Spot welder	*WE58.40-Z-1002-02A
		Straight grinder (electric/pneumatic)	*WE58.40-Z-1002-03A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Angular grinder (electric/pneumatic)	*WE58.40-Z-1003-03A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
		Polygrip flat/round head rivet, 6.4_14	*BR00.45-Z-1001-13A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
		MB preservative	*BR00.45-Z-1003-05A
11	Install rear wheel well liner assembly		AR63.10-P-0661QA
12	Install rear fender		AR63.50-P-1400QA
13	Release vehicle from straightening bench and lift with two-column lift, remove straightening bench	Two-post lift	*WE58.40-Z-1001-05A
14	Clean weld joints and metal flanges with wire brush
15	Clean areas to be repaired and prime with priming filler
16	Seam sealing following repair	Supplement standard seals with MB body sealant.
		MB body sealant for sealing seams (suitable for painting / 310 ml tube).	*BR00.45-Z-1003-01A
17	Paint repair areas and adjacent surfaces
18	Cavity preservation following repair work
	Notes on cavity preservation	Model 209	AH97.20-P-0001-01B
19	Install all removed assembly parts

Number	Designation
WH58.30-Z-1002-01A	Ball cutter, dia. 12 mm
WH58.30-Z-1003-01A	Electrode miller
WH58.30-Z-1006-01A	Vario Drill WS 91 spot weld removing tool
WH58.30-Z-1003-02A	Clamping pliers
WH58.30-Z-1038-02A	Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver Firma Hausmann GmbH D-34346 Hann. Munden, Germany
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1021-04A	Cutting disk, dia. 65 mm, 80 m/s (max. 23, 500 RPM)
WH58.30-Z-1024-04A	Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 RPM)
WH58.30-Z-1003-29A	Hand riveter
WH58.30-Z-1001-40A	Tarp (fire-resistant)

WE58.40-Z-1029-01A	Celette straightening bracket set 7203.300 (model 203)
WE58.40-Z-1030-01A	Car bench straightening bracket set 82434, (model 203)
WE58.40-Z-1042-01A	Celette straightening bracket set 7209.309 (model A 209), as supplement to 7203.300 (model 203), as well as 7203.310 (model C209)
WE58.40-Z-1001-01E	Celette straightening bench
WE58.40-Z-1003-01E	Car-Bench straightening bench
WE58.40-Z-1006-01E	Celette Multi-Z straightening set system
WE58.40-Z-1007-01E	Celette module crossmember set 955.940
WE58.40-Z-1008-01E	Celette additional member 955.908
WE58.40-Z-1010-01E	Car-Bench universal cross member set A 296
WE58.40-Z-1001-02A	Inert gas welder
WE58.40-Z-1002-02A	Spot welder
WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1002-03A	Straight grinder (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)
WE58.40-Z-1004-03A	Body saw (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner
WE58.40-Z-1001-05A	Two-post lifting platform
WE58.40-Z-1003-14A	Blind rivet tool
WE58.40-Z-1006-14A	Blind rivet nut hand tool

Number	Designation	Order number
BR00.45-Z-1003-01A	Sealant	A 001 989 63 20
BR00.45-Z-1003-05A	Preservation agent	A 000 986 72 70 05
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1001-13A	Rivet	A 003 990 35 97