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Home >> Mercedes Benz >> 2004 >> CLK55 2D Convertible >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Side Wall -- Testing & Repair -- 209 Chassis - 1 Of 3 >> Testing & Repair >> Inner A-pillar - AR63.20-P-1106 >> Prepare inner A-pillar - AR63.20-P-1106-02QA

Prepare inner A-pillar - AR63.20-P-1106-02QA

COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1010-02A Sheet metal crimping shears
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1021-04A Cutting disk, dia. 65 mm, 80 m/s (max. 23, 500 RPM)
WH58.30-Z-1024-04A Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 RPM)
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1003-03A Angle grinder (electric/pneumatic)
WE58.40-Z-1004-03A Body saw (electric/pneumatic)
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
Fig 1: Identifying Shaded Areas
G04959009Courtesy of MERCEDES-BENZ USA
  1. Grind connection surfaces down to bare metal in shaded areas. Sand spot weld flanges to bare metal on both sides
  2. Coat insides of spot weld flanges with zinc dust paint.
  3. Mark separation point on longitudinal member reinforcement, dimension a = approx. 55mm and cut with body saw (area A).
  4. Crimp longitudinal member reinforcement with crimping pliers (area A).
  5. Drill rivet hole to ø 6.5 mm (area A).
  6. Grind connection surfaces down to bare metal in shaded areas. Sand spot weld flanges to bare metal on both sides
  7. Coat insides of spot weld flanges with zinc dust paint.
Fig 2: Identifying Rivet Hole Area
G04959010Courtesy of MERCEDES-BENZ USA