LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2004 >> CLK320 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 325 (Front End & Fire Wall -- CLK350 Coupe (209.356)) >> Testing & Repair >> Weld in longitudinal member cover - AR62.20-P-1260-04P

Weld in longitudinal member cover - AR62.20-P-1260-04P

WARNING: This page is about a different car, the 2009 Mercedes-Benz CLK350 and 2008 Mercedes-Benz CLK350. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Longitudinal Member Cover Welding Area (E, F & G)
G07718523Courtesy of MERCEDES-BENZ USA

IMPORTANT Work procedure shown on model 203.0.

  1. Fit longitudinal member cover.
  2. Install longitudinal member cover and fasten.
  3. Weld in longitudinal member cover with POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas F and G).
  4. Weld in longitudinal member cover with SHIELDED GAS SEAM WELD (area E).

    NOTES Do not grind MIG weld down flat for reasons of stability (area E).

  5. Coat insides of spot weld flanges with zinc dust paint.
    Fig 2: Identifying Longitudinal Member Cover Welding Area (A, B & C)
    G07718524Courtesy of MERCEDES-BENZ USA
  6. Weld in longitudinal member cover with SHIELDED GAS PLUG WELD (areas A, B and C).
  7. Clean weld joints using wire brush.
  8. Remove shavings using wet/dry vacuum cleaner.