Install and weld in rear end - AR64.20-P-1020-03CW

WARNING: This page is about a different car, the 2011 Mercedes-Benz C300, 2010 Mercedes-Benz C300, 2009 Mercedes-Benz C300, and 2008 Mercedes-Benz C300. However, it is still accessible from the selected car via links, so may be relevant.

Install rear end (1), trunk lid, taillamps and rubber seal and fit.
Check gaps using feeler gauge and adjust.
Fasten rear end (1) using clamping pliers.
Remove trunk lid, taillamps and rubber seal.
Drill rivet holes in rear end (1) using dia. 6.5 mm bit (areas A and B).
Remove rear end (1).

Fig 1: Locating Rear End Rivets
Courtesy of MERCEDES-BENZ USA
Deburr rivet holes on rear end (1) on both sides.
Apply zinc dust paint to insides of riveted joints.
Install rear end (1), fit and fasten using clamping pliers and manual temporary fasteners.
Rivet rear end (1) with Polygrip flat/round head rivets, dia. 6.4 x 14 (areas A₁ and B₁ ).
Position sheet metal lugs (arrows) in connecting area of rear fender on rear end (1).
Rear end (1) (areas C, D, E, F, G and H).

Fig 2: Identifying Rear End Rivets & Spot Welds
Courtesy of MERCEDES-BENZ USA
Rear end (1) (areas I, J, K, L, M and N).

Fig 3: Identifying Rear End Spot Welds (Areas I, J, K, L, M And N)
Courtesy of MERCEDES-BENZ USA