Cavity preservation following repair work - AR97.20-P-1500CW

MODEL 204 

Model 204.0/2 

Engine hood 

Fig 1: Identifying Engine Hood Cavity Sealant Area (Model 204)

Courtesy of MERCEDES-BENZ USA

Model 204.0 

Liftgate 

Fig 2: Identifying Liftgate Cavity Sealant Area (Model 204.0)

Courtesy of MERCEDES-BENZ USA

Model 204.2 

Liftgate 

Fig 3: Identifying Liftgate Cavity Sealant Area (Model 204.2)

Courtesy of MERCEDES-BENZ USA

Fig 4: Identifying Engine Hood Cavity Sealant Area (Model 204.9)

Courtesy of MERCEDES-BENZ USA

Model 204.9 

Engine hood 

Model 204.0/2 

Driver door 

Liftgate 

Fig 5: Identifying Driver Door Cavity Sealant Area (Model 204.0/2)

Courtesy of MERCEDES-BENZ USA

Model 204.0 

Rear doors 

Fig 6: Identifying Rear Doors Cavity Sealant Area (Model 204.0)

Courtesy of MERCEDES-BENZ USA

Model 204.2 

Rear door 

Fig 7: Identifying Rear Door Cavity Sealant Area (Model 204.2)

Courtesy of MERCEDES-BENZ USA

Fig 8: Identifying Rear Door Cavity Sealant Area (Model 204.9)

Courtesy of MERCEDES-BENZ USA

Model 204.9 

Rear door 

Driver door 

Fig 9: Identifying Rear Door Cavity Sealant Area (Model 204.9)

Courtesy of MERCEDES-BENZ USA

Model 204.0 

Upper front longitudinal member, A-pillar, B-pillar, C-pillar, side wall paneling and bottom side longitudinal member 

Fig 10: Identifying Upper Front Longitudinal Member, A-Pillar, B-Pillar, C-Pillar, Side Wall Paneling And Bottom Side Longitudinal Member Cavity Sealant Area (Model 204.2)

Courtesy of MERCEDES-BENZ USA

Model 204.2 

Upper front longitudinal member, A-pillar, B-pillar, C-pillar, side wall paneling and bottom side longitudinal member 

Fig 11: Identifying Upper Front Longitudinal Member, A-Pillar, B-Pillar, C-Pillar, Side Wall Paneling And Bottom Side Longitudinal Member Cavity Sealant Area (Model 204.9)

Courtesy of MERCEDES-BENZ USA

Model 204.9 

Upper front longitudinal member, A-pillar, B-pillar, C-pillar, side wall paneling and bottom side longitudinal member 

Model 204.0/2/9 

Front longitudinal member 

Fig 12: Identifying Front Longitudinal Member Cavity Sealant Area (Model 204.0/2/9)

Courtesy of MERCEDES-BENZ USA

Model 204.0 

Rear longitudinal member 

Fig 13: Identifying Rear Longitudinal Member Cavity Sealant Area (Model 204.0)

Courtesy of MERCEDES-BENZ USA

Model 204.2 

Rear longitudinal member 

Fig 14: Identifying Rear Longitudinal Member Cavity Sealant Area (Model 204.2)

Courtesy of MERCEDES-BENZ USA

Model 204.9 

Rear longitudinal member 

Fig 15: Identifying Rear Longitudinal Member Cavity Sealant Area (Model 204.9)

Courtesy of MERCEDES-BENZ USA

Model 204.0 

Rear end 

Fig 16: Identifying Rear End Cavity Sealant Area (Model 204.0)

Courtesy of MERCEDES-BENZ USA

Model 204.2 

Rear end 

Fig 17: Identifying Rear End Cavity Sealant Area (Model 204.2)

Courtesy of MERCEDES-BENZ USA

Model 204.9 

Rear end 

Fig 18: Identifying Rear End Cavity Sealant Area (Model 204.9)

Courtesy of MERCEDES-BENZ USA

Fig 19: Identifying Underfloor Cavity Sealant Area (Model 204.0/2/9)

Courtesy of MERCEDES-BENZ USA

Model 204.0/2/9 

Underfloor 

	Risk of explosion  and poisoning  caused by solvent vapors and gasses. Risk of injury  to skin and eyes when handling anticorrosion agents.	Never spray anticorrosion agents on flames or glowing hot objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection.	AS97.00-Z-0001-01A
	Notes on cavity preservation		AH97.20-P-0001-01B
1	Perform repair preservation	Apply cavity sealant from inside in crosshatched areas following sealing and paintwork, however, before performing assembly work. Apply repair preservation agent twice with a drying time of 5 minutes in between. The spraying hose should be stiff and the nozzles should spray at angle to the front and rear. The cavities should be dry. Insert spray hoses as far as possible into cavities. Spray while inserting and pulling out slowly.
	Processing instructions for cavity preservation agent		AP97.20-P-0640-01A
	Cavity protection, general		GF98.00-P-2045A
		Preservation agent	*BR00.45-Z-1003-05A
2	Remove cavity sealant from drain holes	The processing temperature should not be less than 15 °C. Additional preservation measures may be required, depending on the repair area, deviating from the standard cavity preservation shown.