General repair methods for wiring harness - AR00.19-P-0100A

WARNING: This page is about a different car, the 2011 Mercedes-Benz C300, 2010 Mercedes-Benz C300, 2009 Mercedes-Benz C300, and 2008 Mercedes-Benz C300. However, it is still accessible from the selected car via links, so may be relevant.

MODEL 124, 126, 129, 140, 163, 164, 166, 168, 169, 170, 171, 172, 197, 199, 202, 203, 204, 207, 208, 209, 210, 211, 212, 215, 216, 218, 219, 220, 221, 230, 240, 245, 246, 251, 414, 450, 451, 452, 454, 461, 463

Work instructions
Risk of injury to skin and eyes caused by handling hot or glowing objects.	Wear safety gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
Risk of injury caused by burns to skin and eyes. Risk of poisoning caused by inhaling fumes when working with heat-shrinkable tubing.	Work in well ventilated rooms only. Wear safety glasses with side protection and protective gloves.	AS00.19-Z-0001-01A
Risk of injury caused by burns to skin and eyes, risk of poisoning caused by inhaling fumes during soldering.	Wear protective gloves, protective clothing and safety glasses. Ensure that the work area is adequately ventilated. Secure power supply cables. Avoid sources of fire in working area.	AS00.19-Z-0002-01A
Notes on replacement of safety-relevant and special components		AH00.19-P-1000-08A
Assessment of damage in wiring harnesses		AH00.19-P-1000-05A
Notes on crimping		AH00.19-P-1000-09A
Notes on soldering		AH00.19-P-1000-10A
Notes regarding plug connections		AH00.19-P-1000-06A
Advantages of repairing wiring harnesses		AH00.19-P-1000-03A
Repair methods for wiring harnesses	Model 124, 126, 129, 140, 163, 164, 166, 168, 169, 170, 171, 172, 197, 199, 202, 203, 204, 207, 208, 209, 210, 211, 212, 215, 216, 218, 219, 220, 221, 230, 240, 245, 246, 251, 414, 461, 463	AH00.19-P-1000-04A
Notes on soft soldering		AH00.19-P-1000-07A
Notes on cable protection		AH00.19-P-1000-11A
Removing contacts from plugs and connectors		AR00.19-P-0120A
Repairing wiring harness using solder connectors		AR00.19-P-0100-09A
		Figure
		Figure
		Figure
		Figure
		Figure
		Figure

Repair wiring harness by means of axial solder connectors		AR54.18-P-0100-06A

Repair wiring harness by crimping		AR00.19-P-0100-03A
		Figure
		Figure
		Figure
		Figure
		Figure
		Figure
		Figure
		Figure
		Figure
		Figure
		Figure
		Figure
		Figure
Repair flat conductor wiring harness by crimping	Model 164, 204, 211, 216, 219, 221, 251	AR00.19-P-0100-10A
		Figure
Repair wiring harness by crimping (with watertight connections)		AR00.19-P-0100-04A
		Figure
		Figure
		Figure
		Figure
		Figure
		Figure
		Figure
		Figure
		Figure
		Figure
		Figure
		Figure
		Figure
Repairing cable harness by soldering		AR00.19-P-0100-05A
		Figure
		Figure
		Figure
		Figure
Repair cable harness using rapid connection technology		AR00.19-P-0100-06A
Protect repair area after cable repairs	AR00.19-P-0100-08A
Checking wiring harness	Except model 450, 451, 452, 454	AR54.18-P-0600-01A
		Figure
		Figure
Plugs and couplings as-built configuration	Model 124, 126, 129, 140, 163, 164, 168, 169, 170, 171, 199, 202, 203, 204, 208, 209, 210, 211, 215, 216, 219, 220, 221, 230, 240, 245, 251, 414, 461, 463	G, F00.19-P-8000A
Female contacts and contact pins, installation survey, as-built configuration	Model 124, 126, 129, 140, 163, 164, 168, 169, 170, 171, 199, 202, 203, 204, 208, 209, 210, 211, 215, 216, 219, 220, 221, 230, 240, 245, 251, 414, 461, 463	GF00.19-P-7000A

Fig 1: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)

Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying MCP 2.8 ELA Crimping Set (000 589 13 99 10)

Courtesy of MERCEDES-BENZ USA

Fig 3: Identifying 126-Pin Socket Box (129 589 00 21 00)

Courtesy of MERCEDES-BENZ USA

Fig 4: Identifying Welding Bead Catcher (129 589 01 98 00)

Courtesy of MERCEDES-BENZ USA

Fig 5: Identifying Wiring Harness Repair Kit (211 589 01 99 00)

Courtesy of MERCEDES-BENZ USA

Fig 6: Identifying Electrical Connection Kit (220 589 00 99 00)

Courtesy of MERCEDES-BENZ USA

Fig 7: Identifying Fl. Crimping Set 6.3/2.8 (220 589 01 99 01)

Courtesy of MERCEDES-BENZ USA

Fig 8: Identifying MCP 2.8 Crimping Set (220 589 01 99 03)

Courtesy of MERCEDES-BENZ USA

Fig 9: Identifying MCP 2.8 Crimping Set (220 589 01 99 04)

Courtesy of MERCEDES-BENZ USA

Fig 10: Identifying JPT Crimping Set (220 589 01 99 05)

Courtesy of MERCEDES-BENZ USA

Fig 11: Identifying RK 2.5 Crimping Set (220 589 01 99 06)

Courtesy of MERCEDES-BENZ USA

Fig 12: Identifying SLK 2.8 Crimping Set (220 589 01 99 07)

Courtesy of MERCEDES-BENZ USA

Fig 13: Identifying SLK 2.8/ELA Crimping Set (220 589 01 99 08)

Courtesy of MERCEDES-BENZ USA

Fig 14: Identifying SLK 2.8 ELA Crimping Set (220 589 01 99 09)

Courtesy of MERCEDES-BENZ USA

Fig 15: Identifying Crimp Pliers (220 589 01 99 10)

Courtesy of MERCEDES-BENZ USA

Fig 16: Identifying Wire Stripper (220 589 01 99 40)

Courtesy of MERCEDES-BENZ USA

Fig 17: Identifying Reflector (220 589 01 99 41)

Courtesy of MERCEDES-BENZ USA

Fig 18: Identifying Adapter (220 589 01 99 42)

Courtesy of MERCEDES-BENZ USA

Fig 19: Identifying MCP 2.8 ELA Crimping Set (220 589 01 99 80)

Courtesy of MERCEDES-BENZ USA

Fig 20: Identifying MCP 2.8 ELA Crimping Set (220 589 01 99 81)

Courtesy of MERCEDES-BENZ USA

Fig 21: Identifying JPT ELA Crimping Set (220 589 01 99 82)

Courtesy of MERCEDES-BENZ USA

Fig 22: Identifying MLK 1.2 Crimping Set (220 589 01 99 83)

Courtesy of MERCEDES-BENZ USA

Fig 23: Identifying MLK 1.2 ELA Crimping Set (220 589 01 99 84)

Courtesy of MERCEDES-BENZ USA

Fig 24: Identifying MQS Crimping Set (220 589 01 99 85)

Courtesy of MERCEDES-BENZ USA

Fig 25: Identifying MQS ELA Crimping Set (220 589 01 99 86)

Courtesy of MERCEDES-BENZ USA

Fig 26: Identifying New Passenger Vehicle Wiring Harness Repair Kit (220 589 04 99 00)

Courtesy of MERCEDES-BENZ USA

Fig 27: Identifying MCP 1.2 ELA Crimping Set (220 589 04 99 10)

Courtesy of MERCEDES-BENZ USA

Fig 28: Identifying MCP 1.2 Crimping Set (220 589 04 99 11)

Courtesy of MERCEDES-BENZ USA