LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2004 >> CLK320 2D Convertible >> Repair and Diagnosis >> Collision >> General Collision Information >> Side Wall -- Testing & Repair -- 209 Chassis - 1 Of 3 >> Testing & Repair >> Replacing the rear inner wheel well complete - AR63.10-P-0670 >> Replacing the rear inner wheel well complete - AR63.10-P-0670QA >> Installing rear inner wheel well - AR63.10-P-0670-04QA

Installing rear inner wheel well - AR63.10-P-0670-04QA

Fig 1: Identifying Portal Frame (129 589 03 23 00)
G04958881Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Multi-Z Element MZ 260 (140 589 26 23 00)
G04958882Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Welding Devices (209 589 05 23 00)
G04958883Courtesy of MERCEDES-BENZ USA
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1003-01A Electrode miller
WH58.30-Z-1003-02A Clamping pliers
WH58.30-Z-1038-02A Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver
Firma Hausmann GmbH D-34346 Hann. Munden, Germany
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1021-04A Cutting disk, dia. 65 mm, 80 m/s (max. 23, 500 RPM)
WH58.30-Z-1024-04A Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 RPM)
WH58.30-Z-1003-29A Hand riveter
WORKSHOP EQUIPMENT

WE58.40-Z-1029-01A Celette straightening bracket set 7203.300 (model 203)
WE58.40-Z-1030-01A Car bench straightening bracket set 82434, (model 203)
WE58.40-Z-1031-01A Celette straightening bracket set 7203.309 (model 203), as supplement to 7203.300
WE58.40-Z-1042-01A Celette straightening bracket set 7209.309 (model A 209), as supplement to 7203.300 (model 203), as well as 7203.310 (model C209)
WE58.40-Z-1001-01E Celette straightening bench
WE58.40-Z-1003-01E Car-Bench straightening bench
WE58.40-Z-1006-01E Celette Multi-Z straightening set system
WE58.40-Z-1007-01E Celette module crossmember set 955.940
WE58.40-Z-1008-01E Celette additional member 955.908
WE58.40-Z-1010-01E Car-Bench universal cross member set A 296
WE58.40-Z-1001-02A Inert gas welder
WE58.40-Z-1002-02A Spot welder
WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1002-03A Straight grinder (electric/pneumatic)
WE58.40-Z-1003-03A Angle grinder (electric/pneumatic)
WE58.40-Z-1005-03A Wet/dry vacuum cleaner
WE58.40-Z-1003-14A Blind rivet tool
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-01A Sealant A 001 989 63 20
BR00.45-Z-1041-01A Seam sealant, sprayable 310 ml A 002 989 84 20
BR00.45-Z-1003-05A Preservation agent A 000 986 72 70 05
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
BR00.45-Z-1001-13A Rivet A 003 990 35 97
Fig 4: Identifying Rivet Holes Area
G04958884Courtesy of MERCEDES-BENZ USA
  1. Inner rear wheel well with multi-Z straightening tool (rear spring strut dome), fit and fasten with clamping pliers.
  2. Drill dia. 6.5 mm rivet holes (areas A, H1 and J).
    Fig 5: Identifying Rivet Holes Area
    G04958885Courtesy of MERCEDES-BENZ USA
  3. Drill dia. 6.5 mm rivet holes (areas C, C1 and C2).
  4. Remove inner rear wheel well and deburr rivet holes on both sides.
  5. Install rear inner wheel well and fasten with screw-on clamping gripper and clamping pliers.
  6. SHIELDED GAS SEAM WELD INTERRUPTED (Area G).
  7. REFER TO SHOP-MADE TOOLS (area D, E and F).
  8. Rivet rear inner wheel well with dia. 6.4 x 14 mm Polygrip flat head rivets (areas A, H1 and J).
  9. SHIELDED GAS SEAM WELD (area A1)
  10. POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas B, H, I and K).
    Fig 6: Identifying Flat Head Rivets
    G04958886Courtesy of MERCEDES-BENZ USA