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Home >> Mercedes Benz >> 2004 >> CLK320 2D Convertible >> Repair and Diagnosis >> Collision >> General Collision Information >> Side Wall -- Testing & Repair -- 209 Chassis - 1 Of 3 >> Testing & Repair >> Replace complete rear fender - AR63.50-P-1400 >> Replace complete rear fender - AR63.50-P-1400QA >> Prepare new rear fender - AR63.50-P-1400-03QA

Prepare new rear fender - AR63.50-P-1400-03QA

COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 RPM)
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1003-03A Angle grinder (electric/pneumatic)
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
Fig 1: Identifying Shaded Areas
G04959162Courtesy of MERCEDES-BENZ USA
  1. Grind connection surfaces down to bare metal in shaded areas. Sand spot weld flanges to bare metal on both sides
  2. Coat insides of spot welding flanges with zinc dust paint.
  3. Grind connection surfaces down to bare metal in shaded areas. Sand spot weld flanges to bare metal on both sides
  4. Coat insides of spot welding flanges with zinc dust paint.
Fig 2: Identifying Shaded Areas
G04959163Courtesy of MERCEDES-BENZ USA
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