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Home >> Mercedes Benz >> 2004 >> CLK320 2D Convertible >> Repair and Diagnosis >> Collision >> General Collision Information >> Side Wall -- Testing & Repair -- 209 Chassis - 1 Of 3 >> Testing & Repair >> Replace complete B-pillar - AR63.20-P-1350 >> Replace complete B-pillar - AR63.20-P-1350QA >> Install inner B-pillar - AR63.20-P-1350-03QA

Install inner B-pillar - AR63.20-P-1350-03QA

Fig 1: Identifying Inspection And Welding Device (203 589 00 23 00)
G04959082Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Inspection And Welding Equipment (209 589 00 23 00)
G04959083Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Side Portal Frame (210 589 17 23 00)
G04959084Courtesy of MERCEDES-BENZ USA
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1003-01A Electrode miller
WH58.30-Z-1003-02A Clamping pliers
WH58.30-Z-1038-02A Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver Firma Hausmann GmbH D-34346 Hann. Munden, Germany
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1003-29A Hand riveter
WORKSHOP EQUIPMENT

WE58.40-Z-1029-01A Celette straightening bracket set 7203.300 (model 203)
WE58.40-Z-1030-01A Car bench straightening bracket set 82434, (model 203)
WE58.40-Z-1031-01A Celette straightening bracket set 7203.309 (model 203), as supplement to 7203.300
WE58.40-Z-1032-01A Celette straightening bracket set 7203.310 (model 203), only with new ordering contains addition 7203.309
WE58.40-Z-1042-01A Celette straightening bracket set 7209.309 (model A 209), as supplement to 7203.300 (model 203), as well as 7203.310 (model C209)
WE58.40-Z-1001-01E Celette straightening bench
WE58.40-Z-1003-01E Car-Bench straightening bench
WE58.40-Z-1006-01E Celette Multi-Z straightening set system
WE58.40-Z-1007-01E Celette module crossmember set 955.940
WE58.40-Z-1008-01E Celette additional member 955.908
WE58.40-Z-1010-01E Car-Bench universal cross member set A 296
WE58.40-Z-1001-02A Inert gas welder
WE58.40-Z-1002-02A Spot welder
WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1005-03A Wet/dry vacuum cleaner
WE58.40-Z-1003-14A Blind rivet tool
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
BR00.45-Z-1002-13A Polygrip countersunk head rivet, 6.4x14 A 003 990 86 97 05
BR00.45-Z-1001-13A Rivet A 003 990 35 97
Fig 4: Identifying Rivet Holes Area
G04959085Courtesy of MERCEDES-BENZ USA
  1. Install, fit in and fix inner and outer B-pillar with side portal frame, check and welding gages and clamping pliers.

    IMPORTANT Use spacer plate.

    IMPORTANT Distance between B-pillar support and outer B-pillar reinforcement pipe, min. 2 mm (arrows).

  2. Drill dia. 6.5 mm rivet holes (areas K).
  3. Remove outer B-pillar.
  4. Drill dia. 6.5 mm rivet holes (areas A1, E1, D1 and G).
  5. Remove inner B-pillar and deburr rivet holes on both sides.
    Fig 5: Identifying Polygrip Flat Heat Rivets Area
    G04959086Courtesy of MERCEDES-BENZ USA
  6. Install inner B-pillar and fasten with clamping pliers and manual temporary fasteners.
  7. Rivet inner B-pillar with Polygrip flat heat rivets, dia. 6.4 x 14 mm (areas D1, G, K and A1).
  8. Rivet inner B-pillar with Polygrip countersunk rivet, dia. 6.4 x 14 mm (areas K1 and E1).
  9. Inner B-pillar POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas A, B, C, F, H, M and I).
  10. Inner B-pillar SHIELDED GAS PLUG WELD (areas L1 and M1).
  11. Inner B-pillar SHIELDED GAS SEAM WELD (area J).
  12. Clean inner B-pillar welding areas with wire brush and coat with zinc dust paint (areas A, B, C, F, H, J, L1, M, M1 and I).

    IMPORTANT Welding areas which are concealed during further repair procedure. and therefore are no longer accessible, must be coated with zinc dust paint.

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