Adjust front door - AR72.10-P-0550P
MODEL 203, 209
Shown on model 203.0
Shown on model 203.0
Shown on model 203.0
| Check, adjust | |||
| 1 | Remove locking eye (1) | Fig 5 | |
| 2.1 | Check door gaps all the way around | Model 203 | |
| Fig 4 | |||
| Gap dimensions on hoods, doors and lids | *BE60.00-P-1002-01E | ||
| 2.2 | Check door gaps all the way around | Model 209 | |
| Fig 4 | |||
| Gap dimensions on hoods, doors and lids | *BE60.00-P-1002-01G | ||
| Gap dimensions on hoods, doors and lids | *BE60.00-P-1007-01G | ||
| 3 | Loosen screws (3) and adjust gap by moving front door | *BA72.10-P-1001-01A | |
| 4 | Loosen screws (4) and adjust driver door contour on hinge side by moving front door | ||
| *BA72.10-P-1001-01A | |||
| Fig 5 | |||
| 5 | Install locking eye (1) | Fig 5 | |
| 6 | Completely close front door and adjust contour by moving locking eye (1). | ||
| 7 | Tighten bolts (2) | *BA72.10-P-1004-01A | |
| 8.1 | Inspect contour and fit at window surround (B) to roof paneling and front wall pillar, align if necessary | Model 203 | |
| 8.2 | Check contour and fit on window in relation to roof paneling and front wall pillar, adjust if necessary. | Model 209 |
TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS
| Number | Designation | Model 203.004/006/007/008/016/018/020/035/040/042/043/045/046/052/056/061/064/065/081/084/087 | Model 203.204/206/207/208/216/218/220/235/240/242/243/245/246/252/254/256/261/264/265/281/284/287/292 | |||
|---|---|---|---|---|---|---|
| BE60.00-P-1002-01E | Gap dimension | Front door to A-pillar | Dimension "B" | mm | 6.5 (+1) | 6.5 (+1) |
| Front door to fender | Dimension "H" | mm | 3.5 (-0.5/+1) | 3.5 (-0.5/+1) | ||
| Front door to rear door | Dimension "I" | mm | 4 (-0.5/+1) | 4 (-0.5/+1) | ||
| Front door to roof | Dimension "C" | mm | 6.5 (+1) | 6.5 (+1) | ||
| Rear door to C-pillar | Dimension "T" | mm | - | 6 (+1) | ||
| Rear door to side section, bottom | Dimension "J" | mm | 3.5 (+1) | 3.5 (+1) | ||
| Front door to rear fender | Dimension "P" | mm | - | - | ||
| See figure in | AR60.00-P-0700-01P | AR60.00-P-0700-01PA | ||||
TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS
| Number | Designation | Model 203.706/707/708/718/730/735/740/742/743/745/746/747/752/756/764 | |||
|---|---|---|---|---|---|
| BE60.00-P-1002-01E | Gap dimension | Front door to A-pillar | Dimension "B" | mm | 6.5 (+1) |
| Front door to fender | Dimension "H" | mm | 3.5 (-0.5/+1) | ||
| Front door to rear door | Dimension "I" | mm | - | ||
| Front door to roof | Dimension "C" | mm | - | ||
| Rear door to C-pillar | Dimension "T" | mm | - | ||
| Rear door to side section, bottom | Dimension "J" | mm | - | ||
| Front door to rear fender | Dimension "P" | mm | 3.5 (+1.0/-0.5) | ||
| See figure in | AR60.00-P-0700-01PB | ||||
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 209.3 | Model 209.4 | |||
|---|---|---|---|---|---|---|
| BE60.00-P-1002-01G | Gap dimension | Front door to A-pillar | Dimension "D" | mm | - | 1 |
| Front door to fender | Dimension "E" | mm | 3.5 (-0.5/+1) | 3.5 (-0.5/+1) | ||
| Front door to rear fender | Dimension "F" | mm | 3.5 (-0.5/+1) | 3.5 (-0.5/+1) | ||
| See figure in | AR60.00-P-0700-01Q | AR60.00-P-0700-01QA | ||||
| BE60.00-P-1007-01G | Gap dimension | Soft top compartment cover/rear fender | Dimension "O" | mm | - | 3 (± 0.5) |
| Soft top compartment cover/trunk lid | Dimension "P" | mm | - | 4.5 (± 1) | ||
| See figure in | - | AR60.00-P-0700-01QA | ||||
FRONT DOOR
| Number | Designation | Model 203 | Model 209 | |
|---|---|---|---|---|
| BA72.10-P-1001-01A | Screw on door hinge | Nm | 32 | 32 |
| BA72.10-P-1004-01A | Bolt to locking eye | Nm | 28 | 28 |