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Remove/install exhaust system as from flange connection - AR49.10-P-7280M

ENGINE 275 in MODEL 215, 220 

Fig 1: Identifying Exhaust System Flange Connection Remove/Install Components
G04849575
REMOVINGINSTALLING Remove/Install     
DANGER Lethal injuries  are possible if vehicle slips off of lifting platform Align vehicle between the columns of the hydraulic hoist and position the four support plates below the hoist support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of injury  to skin and eyes from handling hot or glowing objects. Wear protective gloves, protective clothing and if necessary protective glasses. AS00.00-Z-0002-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
1 Separate left and right flange connection (1, 2) IMPORTANTInstallation:  Tighten first of all right flange connection (2).  
    TORQUE SPECIFICATION Flange connection to exhaust pipes *BA49.10-P-1002-01G 
2 Dismount reinforcement bridge (35) TORQUE SPECIFICATION *BA61.10-P-1002-01D 
3 Unhinge left and right rear muffler from exhaust rubber mounts (9/1, 9/2)    
4 Lift out exhaust system IMPORTANT Tilt exhaust system 45° about the longitudinal axis.  
INSPECT Inspecting     
5 Check exhaust rubber mounts (9/1, 9/2) and sealing rings (3a, 3b) IMPORTANT Inspect for wear, install new parts if necessary.  
    Lubricant *BR00.45-Z-1002-06A 
6 Install in the reverse order    
INSPECT Inspecting     
7 Inspect installation position and clearance of exhaust system IMPORTANT The exhaust system must be installed free of stress, if necessary: ↓
Align exhaust system.
 
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  as working around the engine during start-up or while running may result in contusions and burns Secure vehicle to prevent it from moving off by itself.
Wear closed and tight-fitting work clothes.
Do not grasp hot or rotating parts.
 
8 Conduct engine test run and inspect exhaust system for leaks    
TORQUE SPECIFICATION EXHAUST SYSTEM

Number Designation Engine 275
BA49.10-P-1002-01G Flange connection to exhaust pipes Nm 20
TORQUE SPECIFICATION FRAME FLOOR

Number Designation Model 215 Model 220
BA61.10-P-1002-01D Collar bolt of rear reinforcement bridge to frame floor Nm 23 23
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-06A Lubricant A 000 989 01 60