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Adjust front door - AR72.10-P-0550M

MODEL 220 

Fig 1: Identifying Front Door Contour To Front Fender, Contour To Rear Fender And Contour To A-Pillar And Roof Paneling
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Fig 2: Identifying Front Door Bolts And Hinge On Inner Door Panel
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Fig 3: Identifying Front Door Bolts And Hinge On Body
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Fig 4: Identifying Front Door Striker Eye And Bolts
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  Inspect, set     
1 Remove striker eye    
2 Inspect sizes of gaps at door all round SPECIAL TOOL Figure
    IMPORTANT Gap dimensions on hoods, doors and lids AR60.00-P-0700-01M
*BE60.00-P-1002-01A 
3 Loosen bolts (5) from A-pillar and adjust gap dimension by moving front door TORQUE SPECIFICATION
Loosen bolts (5) only until it is possible to move the front door
*BA72.10-P-1001-01E 
4 Loosen bolts (3) from inner door panel and adjust driver's door contour on hinge side by moving front door. TORQUE SPECIFICATION
IMPORTANT Loosen bolts (3) only until it is possible to move the front door. Door paneling (A) should be flush with contour of front fender or should be located max. 1 mm deeper.
*BA72.10-P-1002-01E 
5 Install striker eye (7) IMPORTANT Tighten only so that is remains possible to move the striker eye (7)  
6 Completely close front door and adjust contour on striker eye by moving striker eye (7) IMPORTANT Door paneling (B) should be flush with rear door or should extend max. 1 mm.  
7 Tighten bolts (8) on striker eye (7) TORQUE SPECIFICATION *BA72.10-P-1006-01E 
8 Check contour and fit at window frame (C) in relation to roof paneling and front wall pillar, adjust if possible IMPORTANT The outer contour of the window frame should be flush with the roof paneling.  
9 Check door for easy motion    
TEST AND ADJUSTMENT VALUES, GAP DIMENSIONS AT HOODS, DOORS AND COVERS

Number Designation Model 220.0/1
BE60.00-P-1002-01A Gap dimension Front door to A-pillar Dimension "B" mm 8.0 (± 0.5)
Front door to fender Dimension "H" mm 5.0 (± 0.5)
Front door to rear door Dimension "I" mm 5.0 (± 0.5)
Front door to roof Dimension "C" mm 5.0 (± 0.5)
Rear door to upper side section Dimension "D" mm 5.0 (± 0.5)
Rear door to lower side section Dimension "J" mm 5.0 (± 0.5)
Fender to A-pillar Dimension "Q" mm -
Front door to rear fender Dimension "P" mm -
  Fig., see   AR60.00-P-0700-01M
TORQUE SPECIFICATION FRONT DOOR TIGHTENING TORQUE

Number Designation Model 220
BA72.10-P-1001-01E Bolt, door hinge to A-pillar Nm 35
BA72.10-P-1002-01E Bolt, door hinge to inner door panel Nm 35
BA72.10-P-1006-01E Bolt to striker eye Nm 25

Special tools 

Fig 5: Identifying Feeler Gage (129 589 03 21 00)
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