Honking and squealing noises when steering in the area of the steering - AF46.20-P-1100BG

MODEL WDB203.### #A except CODE (213) Speed-sensitive power steering 

MODEL WDB203.### #F except CODE (213) Speed-sensitive power steering 

MODEL WDB209.361 /365 /375 /342 #F except CODE (213) Speed-sensitive power steering 

MODEL 215 

MODEL 220 

Damage code	Cause	Remedy
46 483 36	Lack of lubrication on bottom radial shaft sealing ring on control head can lead to squealing/rubbing noises.	1 Remove steering gear
	The complaint mainly occurs in the hot condition.	Model 203.### (except 203.081/084/281/284) Model 209.361/365/375/342	AR46.20-P-0600P
		Model 203.081/084/281/284	AR46.20-P-0600PW
		Model 215, 220	AR46.20-P-0600I
		2 Replace bottom radial shaft sealing ring on control head.	AR46.20-P-0003Q
		Steering gear housing support	Fig 1
		Counter stay	Fig 2
		Puller, dia. 28-37 mm	Fig 3
		Drift	Fig 4
		Guide sleeve	Fig 5
		3 Adjust clearance between thrust piece and toothed rack	AR46.20-P-0601P
		Steering gear housing support	Fig 1
		4 Install steering gear.
		Model 203.### (except 203.081/084/281/284) Model 209.361/365/375/342	AR46.20-P-0600P
		Model 203.081/084/281/284	AR46.20-P-0600PW
		Model 215, 220 There are two versions of servo high pressure lines. The old version has a slotted support ring which can be exchanged separately. The new version has a support ring without slots. If the support ring in this version is damaged, the complete servo high pressure line must be replaced (see parts list).	AR46.20-P-0600I
		5 Check function of rack-and-pinion steering. Turn steering wheel from lock to lock a number of times Check while cornering slowly Check while cornering at high speed Visual check
		According to recent experience, chassis alignment is not required.

Fig 1: Identifying Steering Gear Housing Support (203 589 04 31 00)

Fig 2: Identifying Counter Stay (000 589 33 33 00)

Fig 3: Identifying Puller, Dia. 28-37 Mm (000 589 28 33 00)

Fig 4: Identifying Drift (210 589 05 15 00)

Fig 5: Identifying Guide Sleeve (210 589 01 14 00)

Fig 6: Identifying Bracket (203 589 03 31 00)

Part no.	Designation	Quantity
A 001 989 38 51 10	Special grease, Renolit JP 1619 grease	1
A 005 997 76 40	Support ring, On steering gear high pressure line connection	1
A 203 460 00 61	Repair kit for radial shaft sealing ring, The sealing rings in the repair kit for the internal oil lines can only be used for models 203, 209. In addition one short and long internal oil line must be ordered at the same time for models 215, 220.	1
A 203 460 04 23	Repair kit for thrust piece, only model 203 up to steering gear number: 203460110001088 (left-hand drive vehicle, standard steering) and up to 203460250001088 (right-hand drive vehicle, standard steering)	1
A 140 990 09 58	Nut, on steering coupling	1
A 203 628 00 11	Tapping plate, Model 203, 209	1
A 220 460 00 51	Repair kit, long internal oil line only for right-hand drive vehicles, only model 215, 220! It is essential to ensure that the complete internal oil line is replaced.	1
A 220 460 01 51	Repair kit, long internal oil line only for left-hand drive vehicles, only model 215, 220! It is essential to ensure that the complete internal oil line is replaced.	1
A 220 460 04 51	Repair kit, short internal oil line only for right-hand drive vehicles, only model 215, 220! It is essential to ensure that the complete internal oil line is replaced.	1
A 220 460 05 51	Repair kit, short internal oil line only for left-hand drive vehicles, only model 215, 220! It is essential to ensure that the complete internal oil line is replaced.	1
N 000 000 00 32 81	Nut M14 x 1.5, on tie rod, model 215, 220 as of chassis number A 280977 as of 25.01.2002	2
N 910 113 01 40 00	Nut M14 x 1.0, on tie rod, model 203, 209, 215, 220 up to chassis number A 280977 up to 25.01.2002	2
N 913 023 01 20 02	Nut, steering to crossmember model 215, 220	4
A 005 997 76 40	High pressure line support ring, Model 171/203/209, also required for high pressure line connection on steering gear. Model 171 up to VIN F 117 329, model 203 up to VIN A 832 192, model 203/209 up to VIN F 740 620. If the support ring is damaged on vehicles as of the above-mentioned VIN, the complete high pressure line must be replaced. The support ring can no longer be replaced separately.	1
A 015 997 22 45	Sealing ring of servo high pressure and low pressure line, Model 171/203/209 Support ring can be retrofitted on all servo high pressure lines with support ring (with and without slots) and on all servo low pressure lines.	2
A 028 997 32 48	Sealing ring of high pressure/low pressure line, Sealing ring of high pressure/low pressure line on steering gear, only model 203 (only with high pressure line without support ring) and model 215/220 left-hand drive vehicles	2
A 028 997 64 48	Sealing ring of high pressure/low pressure line, Sealing ring of high pressure/low pressure line on steering gear, only model 220 right-hand drive vehicles	2