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Home >> Mercedes Benz >> 2004 >> CL500 >> Repair and Diagnosis >> Restraints >> Seat Belts >> Seats, Restraint Systems -- Testing & Repair -- 215 & 220 Chassis >> Testing & Repair >> Removing and installing front door side airbag - AR91.60-P-0690 >> Removing and installing front door side airbag - AR91.60-P-0690M

Removing and installing front door side airbag - AR91.60-P-0690M

MODEL 215, 220 

Illustrated on model 220 

Fig 1: Identifying Front Door Side Airbag Remove/Install Components - Illustrated On Model 220
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REMOVINGINSTALLING Removal, installation     
DANGER Injury hazard  when testing or repairing airbags or emergency tensioning retractors Store airbags with opening surface pointing up, do not expose to temperatures above 100 °C. Interrupt electric circuit when working on these units AS91.00-Z-0001-01A
NOTES Evaluation of airbags and emergency tensioning retractors on accident vehicles   AH91.00-P-0006-01B
NOTES Important instructions for performing repair, body work and welding on vehicles with airbags and emergency tensioning retractors   AH91.00-P-0002-01M
IMPORTANT Legal regulations on handling and storing airbags and emergency tensioning retractors   AH91.00-P-0004-01A
1 Remove ignition key    
2 Remove door liner on front door Model 215 AR72.10-P-1000N
    Model 220 AR72.10-P-1000M
    IMPORTANTInstallation:  Replace door liner center section with side airbag triggered  
3 Disconnect connector on left and right side airbag squibs (R12/9 and R12/10) IMPORTANTInstallation:  Connector should catch audibly  
4 Drill out rivets (1) on side airbag (2) retaining plate (3) IMPORTANTInstallation:  For mounting use rivet, part no. 003 990 24 97  
5 Remove side airbag IMPORTANTDisposal:  When side airbag is replaced dispose of defective part properly: ↓  
REFER TO FORMS Instructions on disposal of airbags and emergency tensioning retractors   OS91.00-P-0001-01A
  Rendering airbags unusable   AR91.60-P-0611A 
6 Install in opposite order    
7 Perform diagnosis IMPORTANT Star diagnosis